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Home >> Mercedes Benz >> 2012 >> S63 >> Repair and Diagnosis >> Engine Mechanical >> Blowers, Superchargers & Turbochargers >> Air Intake, Turbo Charging - 221 Chassis >> Testing & Repair >> Remove/install charge air cooler >> Remove/install charge air cooler - AR09.41-P-6817SXI

Remove/install charge air cooler - AR09.41-P-6817SXI

ENGINE 642, 651 in MODEL 221 

Shown on model 211 with engine 642 

Fig 1: Identifying Charge Air Cooler Remove/Install Components (Shown On Model 211 With Engine 642)
G10126556Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Detach lower engine compartment paneling   AR61.20-P-1105SX
2 Remove front bumper   AR88.20-P-2000SX
3 Detach charge air hose (110/5) at charge air cooler (110/2)   AR09.41-P-1311-01AL
INSTALLATION NOTES
Thoroughly clean the connections, check for damage and correct seating of the sealing rings and catch springs, replace if necessary. Leaks can occur otherwise.
4 Release hose clamps on right charge air hose (110/5) IMPORTANT Check hose clamps and replace if damaged.  
5 Unclip charge air cooler (110/2) from the lower mounts (1)    
6 Remove charge air cooler (110/2) together with air scoop (110/9) downwards from the upper mounts (2)    
7 Install in the reverse order