Remove/install crossmember under instrument panel - AR68.10-P-1120SX
MODEL 216.3, 221.0/1
Fig 1: Identifying Crossmember Under Instrument Panel Remove/Install Components - Shown On Model 221
Shown on model 221
Fig 2: Identifying Crossmember Under Instrument Panel Remove/Install Components - Shown On Model 221
Shown on model 221
MODIFICATION NOTES
| 14.11.06 | Bolt for crossmember on A-pillar | Model 216 | *BA68.10-P-1001-02C |
| Bolt, crossmember ton firewall below windshield | Model 216 | *BA68.10-P-1002-02C | |
| Bolt, crossmember strut to transmission tunnel | Model 216 | *BA68.10-P-1003-02C |
| Remove/install | |||
| 1 | Remove dashboard | Model 216 | AR68.10-P-1000SC |
| Model 221 | AR68.10-P-1000SX | ||
| 2 | Detach center console and move to the rear | Model 221 up to 31.5.09 except for code (800) Model year 2010 |
AR68.20-P-2000SX |
| Model 221 as of 1.6.09 or with code (800) Model year 2010 |
AR68.20-P-2000SXH | ||
| 3 | Remove center soundproofing from air conditioner housing (2) and fold soundproofing (3) upward and fasten | ||
| 4 | Remove left footwell ventilation air duct (4) | Model 221 | |
| 5 | Remove right footwell ventilation air duct (4) | ||
| 6 | Remove instrument cluster air duct (5) and instrument cluster air outlet air duct (6). | ||
| 7 | Remove brake pedal cover (7) | ||
| 8 | Unclip central gateway control unit (N93) from crossmember (1) and lay down to side with electrical connector connected | ||
| Information on preventing damage to electronic components due to electrostatic discharge | AH54.00-P-0001-01A | ||
| 9 | Remove electric wiring harness below steering column tube (8) and disconnect electrical connector from steering column forward/back motor (M20/1) | ||
| 10 | Unscrew bolts (9, 10) and lower steering column tube (8) | *BA46.10-P-1001-03P | |
| *BA46.10-P-1002-03P | |||
| 11 | Remove left and right air duct (11) | ||
| 12 | Open engine hood and unscrew bolt (12) | *BA68.10-P-1004-02C | |
| 13 | Unscrew nuts (13) | *BA83.30-P-1010-01K | |
| 14 | Remove bolt (14) | *BA68.10-P-1003-02C | |
| 15 | Unscrew bolts (15, 16, 17) | ||
| *BA68.10-P-1001-02C | |||
| *BA68.10-P-1002-02C | |||
| 16 | Remove electric wiring harnesses from crossmember (1) | ||
| 17 | Carefully remove crossmember (1) from vehicle | ||
| 18 | Install in the reverse order |
JACKET TUBE
| Number | Designation | Model 216 | Model 221 | |
|---|---|---|---|---|
| BA46.10-P-1001-03P | Lower bolt, jacket tube to cross member below instrument panel | Nm | 20 | 20 |
| BA46.10-P-1002-03P | Upper bolt, jacket tube to cross member below instrument panel | Nm | 20 | 20 |
CROSSMEMBER BELOW DASHBOARD
| Number | Designation | Model 216 | Model 221 | |
|---|---|---|---|---|
| BA68.10-P-1001-02C | Bolt for crossmember on A-pillar | Nm | 32 | 32 |
| BA68.10-P-1002-02C | Bolt, crossmember ton firewall below windshield | Nm | 32 | 32 |
| BA68.10-P-1003-02C | Bolt, crossmember strut to transmission tunnel | Nm | 40 | 40 |
| BA68.10-P-1004-02C | Bolt, crossmember to firewall of engine compartment | Nm | 8 | 8 |
AIR CONDITIONING
| Number | Designation | Model 221 | Model 216 | |
|---|---|---|---|---|
| BA83.30-P-1010-01K | Nut, air conditioner housing to cross member | Nm | 8 | 8 |