Remove/install front door - AR72.10-P-0500M

MODEL 220

Fig 1: Identifying Front Door Remove/Install Components

Courtesy of MERCEDES-BENZ USA

MODIFICATION NOTES

28.3.07

Notes on replacing a door added

	Remove/install
1	Press molding strip (1) out of door control unit cover (2) with assembly wedge		Fig 2
2	Remove door handle cover (3) from door handle
3	Unscrew screws from door control unit cover (2) and press door control unit cove (2) off of front door liner (4) with assembly wedge	Except CODE (Z07) Top protection except CODE (Z04) Light armoring
3			Fig 2
4	Disconnect connectors from door control unit and remove paneling
5	Unclip protective hose (5) from A-pillar
6	Remove CL line and electrical connectors from front and route through wiring duct (6)	Remove door lining from inner door panel in area of cable and connectors with assembly wedge.
6			Fig 2
7	Unscrew bolts on door retaining strap (7) from A-pillar		*BA72.10-P-1004-01E
8	Unscrew nuts (8) from door hinges	Remove door with aid of second person, avoid damaging paint.
8	Unscrew nuts (8) from door hinges		*BA72.10-P-1004-01E
9	Lift front door and remove upward, simultaneously pull CL line out of front door through cable duct (6) together with electrical lines
10	Set down front door	Avoid damaging paint When replacing a door ↓ When replacing a door, perform seam sealing and cavity preservation. Check rubber seal for corrosion and clean if necessary
10	Set down front door	Treat door frame in area of contact surface of rubber seal with MB preservative	*BR00.45-Z-1003-05A
11	Install in the reverse order	Following installation, check gap dimensions throughout.	Fig 3
		Gaps on hoods, doors and lids.	AR60.00-P-0700-01M *BE60.00-P-1002-01A
		If applicable, adjust front door	AR72.10-P-0550M

TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number	Designation				Model 220.0/1	Model 220.875/878
BE60.00-P-1002-01A	Gap dimension	Front door to A-pillar	Dimension "B"	mm	8.0 (±0.5)	6.5 (±0.5)
		Front door to fender	Dimension "H"	mm	5.0 (±0.5)	5.0 (±0.5)
		Front door to rear door	Dimension "I"	mm	5.0 (±0.5)	-
		Front door to roof	Dimension "C"	mm	8.0 (±0.5)	6.5 (±0.5)
		Rear door to top of side section	Dimension "D"	mm	5.0 (±0.5)	5.0 (±0.5)
		Rear door to side section, bottom	Dimension "J"	mm	5.0 (±0.5)	5.0 (±0.5)
		Fender to A-pillar	Dimension "Q"	mm	-	-
		Front door to rear fender	Dimension "P"	mm	-	-
			See picture		AR60.00-P-0700-01M
			See picture		AR60.00-P-0700-01M	AR60.00-P-0700-01MP

FRONT DOOR

Number	Designation		Model 220
BA72.10-P-1003-01E	Nut on door hinge	Nm	25
BA72.10-P-1004-01E	Screw for door holder on body	Nm	14

Fig 2: Identifying Mounting Wedge (110 589 03 59 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Cavity preservation, solvent-free (1 l container)	A 000 986 72 70 05