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Remove/install airbag unit on steering wheel - AR91.60-P-0660CW

MODEL 204.0/2 up to model year 2012/AEJ11 

MODEL 204.9 up to model year 2013/AEJ12 

Fig 1: Identifying Steering Wheel Airbag Unit Remove/Install Components
G09984233Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
NOTES Notes on performing repair, body work and welding on vehicles with airbags and RTE units   AH91.00-P-0002-01M
IMPORTANT Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B
IMPORTANT Legal requirements on handling and storing airbags and emergency tensioning retractor units   AH91.00-P-0004-01A
1 Place steering column in the central height position    
2 Disconnect ground line for on-board electrical system battery (G1)   AR54.10-P-0003CW
3 Insert screwdriver bit into openings (arrows) on steering wheel (2) and unscrew bolts on driver sidebag unit (1) IMPORTANT The screws remain on the steering wheel (2).  
    TORQUE SPECIFICATION Screw/bolt, airbag to steering wheel *BA91.60-P-1005-01M 
    SPECIAL TOOL Screwdriver bit Fig 3
4 Remove driver airbag unit (1) far enough from steering wheel (2) so that electrical connectors (5, 6, 7) are accessible    
5 Disconnect electrical connectors (7) Only with code (428) Steering wheel shift paddle  
REFER TO COMPONENT MODIFICATIONS     BT54.18-P-0002-01CW
6 Disconnect electrical connector (6)    
7 Release lock tabs (4) and disconnect electrical connectors (5) NOTES
Never disconnect electrical connector (3) with connected electrical connectors (5).
Otherwise the driver airbag unit (1) may be deployed.
INSTALLATION IMPORTANT Electrical connectors (5) must audibly engage when being connected to driver airbag squib 1 (R12/13) and driver airbag squib 2 (R12/14).
 
SPECIAL TOOL Removal lever Fig 2
8 Disconnect driver airbag unit (1) from steering wheel (2) IMPORTANT If driver airbag unit (1) is being replaced, the defective driver airbag unit (1) must be disposed of properly.  
9 Install in the reverse order    
10 Check supplemental restraint system (SRS) with STAR DIAGNOSIS    
REFER TO SELF-DIAGNOSTIC SYSTEMS     AD00.00-P-2000-04A
    IMPORTANT After replacing driver airbag unit (1).  
AIRBAG

Number Designation MODEL 204.0/2/9
BA91.60-P-1005-01M Screw/bolt, airbag to steering wheel Nm 7
Fig 2: Identifying Removal Lever (203 589 04 33 00)
G09984234Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Screwdriver Bit (126 589 00 10 00)
G09984235Courtesy of MERCEDES-BENZ USA