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Home >> Mercedes Benz >> 2012 >> GLK350 Base >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System - Body - 204 Chassis - 3 Of 6 >> Testing & Repair >> Remove/install bulbs of headlamp unit >> Remove/install bulbs of headlamp unit - AR82.10-P-1201CYA

Remove/install bulbs of headlamp unit - AR82.10-P-1201CYA

MODEL 204.9 as of model year 2013 

Fig 1: Identifying Headlamp Unit Remove/Install Components (1 Of 2)
G09983984Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Headlamp Unit Remove/Install Components (2 Of 2)
G09983985DANGERREMOVINGINSTALLINGIMPORTANTREFER TO SELF-DIAGNOSTIC SYSTEMSINSTALLATION IMPORTANTNOTESNOTESIMPORTANTNOTESIMPORTANTNOTESIMPORTANTNOTESIMPORTANTNOTESNOTESINSTALLATION IMPORTANTIMPORTANTCourtesy of MERCEDES-BENZ USA
DANGER Risk of death  due to high voltage in xenon headlamps. Risk of explosion/risk of fire  caused by highly flammable materials in the vicinity of damaged xenon bulbs. Risk of injury  caused by UV light, hot components at xenon headlamps and glass splinters produced by bursting xenon bulbs. Risk of poisoning  caused by inhalation of mercury vapors and by toxic salts and mercury compounds being ingested or coming into contact with skin Do not touch parts conducting high voltage. Persons with active electronic implants  (e.g. cardiac pacemakers) must never work on xenon headlamps. Switch off the entire lighting system. Wear insulated safety shoes, safety glasses and protective gloves. Remove highly inflammable materials from the hazard area. Ensure sufficient ventilation in the working area. AS82.10-Z-0001-01A
REMOVINGINSTALLING Remove/install     
1 Read out operating counter Only when replacing xenon bulb with integrated ignition module (E1e10, E2e10).  
IMPORTANT Notes on replacing xenon bulbs   AH82.10-P-1010-00A
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
    INSTALLATION IMPORTANT Set operating counter to zero.  
2 Switch off exterior lights NOTES
Always switch off exterior lights before changing bulbs.
Otherwise, a short circuit may occur.
 
3 Switch off ignition and remove transmitter key or KEYLESS-GO start/stop button from electronic ignition lock control unit    
4 Loosen filler neck of washer fluid reservoir and swivel to one side Only when removing left front standing light and parking light (E1e3) or left high beam (E1e1) or left cornering light (E1e9).  
5 Remove housing cover (1) Only when removing xenon bulb with integrated ignition module (E1e10, E2e10) or low beams (E1e2, E2e2).  
6 Remove housing cover (2) Only when removing high beams (E1e1, E2e1) or front standing lights and parking lights (E1e3, E2e3) or front turn signal lights (E1e5, E2e5) or cornering lights (E1e9, E2e9).  
7 Remove socket (5), disconnect electrical connector (6) and left high beam (E1e1) or right high beam (E2e1) or left front standing light and parking light (E1e3) or right front standing light and parking light (E2e3) MODEL 204.9
as of model year 2013
without CODE 614 (Bi-xenon headlamps for LHD vehicles)
without CODE 615 (Bi-xenon headl. (LHD veh.) w. corn. function)
without CODE 616 (Bi-xenon headlamps w. headlamp cornering fct.)
without CODE 621 (Intelligent Light System (left-hand traffic))
without CODE 622 (Intelligent Light System (right-hand traffic))
NOTES
Do not touch the bulb with bare fingers; use a soft cloth free of oil and grease.
Otherwise, the bulbs are damaged due to overheating.
IMPORTANTRemoval:  Turn socket (5) in direction of arrow.
 
8 Remove left low beam (E1e2) or right low beam (E2e2) and disconnect electrical connector (4) MODEL 204.9
as of model year 2013
without CODE 614 (Bi-xenon headlamps for LHD vehicles)
without CODE 615 (Bi-xenon headl. (LHD veh.) w. corn. function)
without CODE 616 (Bi-xenon headlamps w. headlamp cornering fct.)
without CODE 621 (Intelligent Light System (left-hand traffic))
without CODE 622 (Intelligent Light System (right-hand traffic))
NOTES
Do not touch the bulb with bare fingers; use a soft cloth free of oil and grease.
Otherwise, the bulbs are damaged due to overheating.
IMPORTANTRemoval:  Press on electrical connector (4) in direction of arrow.
 
9 Remove turn signal light socket (3) and remove left front turn signal light (E1e5) or right front turn signal light (E2e5) from turn signal light socket (3) MODEL 204.9
as of model year 2013
without CODE 614 (Bi-xenon headlamps for LHD vehicles)
without CODE 615 (Bi-xenon headl. (LHD veh.) w. corn. function)
without CODE 616 (Bi-xenon headlamps w. headlamp cornering fct.)
without CODE 621 (Intelligent Light System (left-hand traffic))
without CODE 622 (Intelligent Light System (right-hand traffic))
NOTES
Do not touch the bulb with bare fingers; use a soft cloth free of oil and grease.
Otherwise, the bulbs are damaged due to overheating.
IMPORTANTRemoval:  Pull turn signal light socket (3) in direction of arrow.
 
10 Remove cornering light socket (9) and remove left cornering light (E1e9) or right cornering light (E2e9) from cornering light socket (9) MODEL 204.9
as of model year 2013
with CODE 614 (Bi-xenon headlamps for LHD vehicles)
MODEL 204.9
as of model year 2013
with CODE 615 (Bi-xenon headl. (LHD veh.) w. corn. function)
MODEL 204.9
as of model year 2013
with CODE 616 (Bi-xenon headlamps w. headlamp cornering fct.)
MODEL 204.9
as of model year 2013
with CODE 621 (Intelligent Light System (left-hand traffic))
MODEL 204.9
as of model year 2013
with CODE 622 (Intelligent Light System (right-hand traffic))
NOTES
Do not touch the bulb with bare fingers; use a soft cloth free of oil and grease.
Otherwise, the bulbs are damaged due to overheating.
IMPORTANTRemoval:  Press cornering light socket (9) in direction of arrow.
 
11 Disconnect electrical connector (7), remove socket (8) with left xenon bulb with integrated ignition module (E1e10) or right xenon bulb with integrated ignition module (E2e10) MODEL 204.9
as of model year 2013
with CODE 614 (Bi-xenon headlamps for LHD vehicles)
MODEL 204.9
as of model year 2013
with CODE 615 (Bi-xenon headl. (LHD veh.) w. corn. function)
MODEL 204.9
as of model year 2013
with CODE 616 (Bi-xenon headlamps w. headlamp cornering fct.)
MODEL 204.9
as of model year 2013
with CODE 621 (Intelligent Light System (left-hand traffic))
MODEL 204.9
as of model year 2013
with CODE 622 (Intelligent Light System (right-hand traffic))
NOTES
Do not touch the bulb with bare fingers; use a soft cloth free of oil and grease.
Otherwise, the bulbs are damaged due to overheating.
NOTES
Carefully pull xenon bulb with integrated ignition module (E1e10, E2e10) out of reflector. Otherwise there is risk of breakage of the bulb.
INSTALLATION IMPORTANT Only when replacing, transfer socket (8) to xenon bulb with integrated ignition module (E1e10, E2e10).
IMPORTANTRemoval:  Turn socket (8) in direction of arrow.
 
12 Install in the reverse order