Remove/install rear window - AR67.20-P-3550GZ

MODEL 164, 166

MODIFICATION NOTES

6.7.12	Determine distance between bottom edge of rear-end door window and edge of rear-end door paneling added	Operation step 1
6.7.12	Align rear door window in body opening	Operation step 12
6.7.12	Cut out rear-end door with Roll Out 2004 added	Operation step 10
6.7.12	Repair products modified	Operation step 3	AR67.20-P-2000-09GZ
6.7.12	Clean working area added	Operation step 1	AR67.20-P-2000-09GZ
6.7.12	Repair products modified	Operation step 3	AR67.20-P-1000-07GZ
6.7.12	Repair products modified	Operation step 1	AR67.20-P-2000-08GZ
6.7.12	Information on pressing out adhesive inserted	Operation step 2	AR67.20-P-2000-08GZ
6.7.12	Repair products modified	Operation step 1	AR67.20-P-3550-02GZ

Fig 1: Identifying FM Rear Window Antenna Amplifier - Shown On Model 164

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Rear Window And Electrical Connectors - Shown On Model 166

Courtesy of MERCEDES-BENZ USA

Shown on model 164

Fig 3: Identifying Adhesive Strip Applying Area - Shown On Model 166

Courtesy of MERCEDES-BENZ USA

	Remove
	Notes on remove/install rear window		AH67.20-P-2000-01T
1	Determine distance between bottom edge of rear-end door window (1) and edge of rear- end door paneling added	If old rear-end door window (1) is still present on rear-end door. These dimensions are required for installation.
1		Feeler gauge	Figure
2	1KPrepare -component adhesive cartridge		AR67.10-P-1000-12SX
		Repair kit, installing windshields, 1-component adhesive Cartridge gun, electric, and preheater	*BR00.45-Z-1135-02A
		Adapter	Figure
3	Switch off ignition and remove the transmitter key from the EIS [EZS] control unit	On vehicles with code (889) Keyless Go: Press keyless go start/stop button repeatedly until ignition is switched off. Remove transmitter key from vehicle and store it in a location beyond its transmission range (at least 2 m).
4	Remove rear spoiler	MODEL 166 without CODE Z04 (Light armoring) without CODE Z05(B5 armoring on special protection version)	AR72.20-P-4000GQ
5	Remove tailgate wiper motor		AR82.30-P-6900GZ
6	Disconnect electrical connectors (2, 3) and fix in place on rear-end door or rear-end door window (1) with adhesive tape
7.1	Disconnect electrical connector (5) and fasten to rear-end door with adhesive tape	MODEL 164
7.2	Remove ground line (6) from rear-end door and fix in place on rear-end door window (1) with adhesive tape	MODEL 166
8	Pull out rubber grommet (4)
9	Secure window (1) with textile adhesive tape against falling down when cutting out
	Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows	Wear protective gloves and safety glasses.	AS67.00-Z-0004-01A
10	Cut rear-end door window (1) with Roll Out 2004 window removal tool		AR67.10-P-1000-11SX
10		Mask areas around rear-end door window (1). Prevent damaging vehicle paintwork in repair area. Cup suction tool/suspension equipment (for window removal/installation) 0 Glass removal 0	AR67.10-P-1000-11SX
	Install
	General notes about painting the body flange in the glazing area	Pay attention to notes concerning the preparation of new parts such as the A-pillar, the roof or the side walls.	AH98.00-P-9408-06A
11	Prepare body flange for installation of window		AR67.20-P-2000-09GZ
		Hepox 2K EP primer filler 4017 (Spray Max)	*BR00.45-Z-1050-07A
		Primer stick	*BR00.45-Z-1012-07A
		Repair kit, installing windshields, 1-component adhesive Wet and dry vacuum cleaner 0	BR00.45-Z-1135-02A
12	Align rear window (1) in body opening	If old rear-end door window (1) is no longer present on rear-end door. Position rear-end door window (1) in body opening with aid of helper and center so that distance between rear-end door window (1) and rear-end door paneling edge can be determined and noted. Attach adhesive strips (A) as centering aid, cut along outer edge of window and remove rear-end door window (1).
13	Open driver-side window	The side window in the driver door must be open during the curing time of the adhesive material. This prevents the rear-end door window (1) from being pressed outwards by the air pressure when a door is closed.
14	Install new rubber window spacers on rear-end door		AR67.20-P-3550-02GZ
14	Install new rubber window spacers on rear-end door	Repair kit, installing windshields, 1-component adhesive	BR00.45-Z-1135-02A
15	Prepare rear window (1) for installation		AR67.20-P-1000-07GZ
15	Prepare rear window (1) for installation	Repair kit, installing windshields, 1-component adhesive	BR00.45-Z-1135-02A
16	Remove protective foil from rubber window spacers
17	Apply adhesive material to rear-end door window (1)		AR67.20-P-2000-08GZ
		Install rear-end door window (1) within 10 minutes after applying adhesive material to rear-end door flange. Otherwise the adhesive force of the glue starts to decrease.
		Repair kit, installing windshields, 1-component adhesive Cartridge gun, electric, and preheater 0	BR00.45-Z-1135-02A
		Adapter	Figure
18	install rear window (1)		AR67.20-P-3550-05GZ
18	install rear window (1)	Helper required. When aligning, observe noted dimensions between bottom edge of rear-end door window (1) to edge of rear-end door paneling. After installing the rear-end door window (1) the vehicle should not be moved before the adhesive has dried (comply with manufacturer's specifications). Cup suction tool/suspension equipment (for window removal/installation) 0	AR67.20-P-3550-05GZ
19	Insert rubber grommet (4)
20.1	Install ground line (6) on rear-end door window	MODEL 166
20.2	Connect electrical connector (5)	MODEL 164
21	Connect electrical connectors (2, 3)
22	Install tailgate wiper motor		AR82.30-P-6900GZ
23	Install rear spoiler	MODEL 166 without CODE Z04 (Light armoring) without CODE Z05(B5 armoring on special protection version)	AR72.20-P-4000GQ
24	Clean rear-end door window (1), adjacent painted parts and vehicle interior
25	Check all electrical consumers in area repaired for proper function

Fig 4: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Adapter (000 589 86 63 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1012-07A	Primer stick	A 000 986 27 50
BR00.45-Z-1050-07A	Hepox 2K EP primer filler 4017 (Spray Max)
BR00.45-Z-1135-02A	Repair kit, installing windshields, 1-component adhesive	A 221 670 81 01