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Home >> Mercedes Benz >> 2012 >> G550 >> Repair and Diagnosis >> Suspension >> Front Suspension >> Front Axle -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Disassemble and assembly joint housing - AR33.20-P-0601GG

Disassemble and assembly joint housing - AR33.20-P-0601GG

MODEL 460, 461, 463 (except, 461.331, 463.270 /271) 

Fig 1: Identifying Joint Housing Components (1 Of 2)
G07713878Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Joint Housing Components (2 Of 2)
G07713879Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove joint housing (1) with drive shaft   AR33.20-P-0600A 
DISASSEMBLING Disassemble     
2 Remove input shaft.   AR33.30-P-0100A 
3 Remove front wheel hub   AR33.20-P-0310GG 
4 Remove sealing ring (7)    
5 Remove bearing outer race (2) MPECIAL TOOL Fig 3
MPECIAL TOOL Figure
6 remove tapered roller bearing (3) and sealing ring (4) MPECIAL TOOL Fig 5
7 Remove bearing outer race (5) MPECIAL TOOL Fig 3
MPECIAL TOOL Figure
8 remove end cover (8) and bearing outer races (9)    
INSPECT Checking     
9 Clean parts, check and replace if necessary    
ASSEMBLING Assemble     
10 Install end cover (8) and bearing outer races (9) MPECIAL TOOL Fig 7
MPECIAL TOOL Figure
11 Install bearing outer race (5) MPECIAL TOOL Fig 6
12 Grease bearing (3) well with lubricant and insert in joint housing   *BR00.45-Z-1017-06A 
13 Smear periphery of sealing ring (4) with sealing compound and install IMPORTANT Install sealing rings with outer rubber coating without sealing compound. *BR00.45-Z-1012-01A 
MPECIAL TOOL Fig 9
14 Install bearing outer race (2) MPECIAL TOOL Fig 9
15 Smear sealing ring (7) with lubricant and install IMPORTANT Drive in sealing rings flush (max. 0.3 mm lower). Install sealing rings with outer rubber coating without sealing compound. *BR00.45-Z-1012-01A 
MPECIAL TOOL Fig 10
16 Install joint housing with drive shaft   AR33.20-P-0600A 
17 Install in the reverse order    
Fig 3: Identifying Internal Puller (000 589 31 33 00)
G07713880Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Counter Stay (000 589 34 33 00)
G07713881Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Drift (360 589 00 15 00)
G07713882Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (352 589 04 15 00)
G07713883Courtesy of MERCEDES-BENZ USA
Fig 7: Identifying Drift (460 589 19 15 00)
G07713884Courtesy of MERCEDES-BENZ USA
Fig 8: Identifying Drift (460 589 18 15 00)
G07713885Courtesy of MERCEDES-BENZ USA
Fig 9: Identifying Drift (305 589 00 15 00)
G07713886Courtesy of MERCEDES-BENZ USA
Fig 10: Identifying Drift (387 589 04 15 00)
G07713887Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1012-01A Omnifit FD 3041 sealing compound A 002 989 47 20 10
BR00.45-Z-1017-06A MB multipurpose grease A 001 989 34 51 11