Remove/install torque strut at front axle - AR33.15-P-0160SX

MODEL 221.0/1 

MODEL 216 

Fig 1: Identifying Front Axle Torque Strut Remove/Install Components (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Front Axle Torque Strut Remove/Install Components (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Remove/install
		When working on the front-end assembly, be careful not to scratch, mark or notch the surfaces of aluminum parts. Otherwise the service life of the of the parts will be reduced.
		Only tighten bolts and nuts of the chassis components in the curb condition.
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
1	Remove front wheel
	Remove/install wheels		AP40.10-P-4050SX
2	Remove bottom engine compartment paneling	Model 221 with code (Z07) Top protection	AR61.20-P-1105SXS
		Vehicles without top protection	AR61.20-P-1105SX
3	Detach rpm sensor from steering knuckle (5)	Vehicles without 4MATIC and without highest protection	AR42.30-P-0712SX
4	Remove bolts (1, 2) and remove bracket (3)	Vehicles with code (Z07) Top protection
5	Detach both link rods (8) from stabilizer bar (9)	Model 221 without 4MATIC and without code (487) Active Body Control (ABC), model 216 with 4MATIC	AR32.20-P-0300SX
6	Detach tie rod (7) from steering knuckle (5)		AR46.40-P-0200-02SX
			*BA46.40-P-1001-01M
			Figure
			Figure
			Figure
			Figure
7	Detach ABC valve unit of front axle and place aside	Vehicles with code (487) Active Body Control (ABC), when removing the left strut rod (18). Pressure lines remain on valve unit.	AR32.50-P-0001SX
8	Unscrew nut (18c), pull out bolt (18a) and remove strut rod (18) from front axle carrier (6)	If repair kit installed:  The bolt (18a) may not  be twisted. When undoing or tightening the nut (18c) always counterhold the bolt (18a), otherwise the lock tabs for the caster adjustment in the rubber mount (18d) may be sheared off. Screw nut (18c) of bolt (18a) all the way on until it abuts, but do not tighten yet so that the rubber mount (18d) can twist when the vehicle is rocked to settle the suspension. Tighten nut (18c) with the vehicle in curb position.
			*BA33.20-P-1006-01M
9	Detach strut rod (18) from steering knuckle (5) and remove downward		AR33.15-P-0160-01SX
			*BA33.20-P-1004-01M
			Fig 7
		Only on vehicles with code (Z07) Maximum protection	Fig 8
	Checking
10	Check rubber boots on rubber mount (18d) for damage	The rubber boots should be retrofitted to provide protection for the rubber mounts (18d). If necessary, replace or retrofit rubber boots: ↓
		Remove/install rubber boots on rubber mount.	AR33.15-P-0160-03T
11	Check rubber mount (18d) of torque strut (18) for damage	Replace rubber mount (18d) if necessary: ↓ Press rubber mount of torque strut out/in:
		Vehicles without maximum protection and without 4-MATIC.	AR33.15-P-0160-02SX
			Fig 9
		Model 221, vehicles with 4MATIC	AR33.15-P-0160-02SXY
		Vehicles with code (Z07) Maximum protection: ↓ radius rod (18) as indicated.	Fig 9
12	Check rubber boot and ball joint of torque strut (18) for signs of damage	Replace torque strut (18) if necessary.
13	Install in the reverse order

WHEEL LOCATION, HUB

Number	Designation				Model 216 without 4MATIC	Model 216 with 4MATIC
BA33.20-P-1004-01M	Self-locking nut, radius rod to steering knuckle		Stage 1	Nm	40	50
			Stage 2	∠°	150	90
BA33.20-P-1006-01M	Self-locking nut, torque strut to front axle carrier		Stage 1	Nm	80	80
		Hexagon	Stage 2	∠°	150	150
		Torx	Stage 2	∠°	-	-

WHEEL LOCATION, HUB

Number	Designation				Model 221.00/02/05/07/09/10/12/15/17/19 without 4MATIC without code Z07/Z07+Z19	Model 221.09/19 without 4MATIC without code Z07
BA33.20-P-1004-01M	Self-locking nut, radius rod to steering knuckle		Stage 1	Nm	40	40
			Stage 2	∠°	150	150
BA33.20-P-1006-01M	Self-locking nut, torque strut to front axle carrier		Stage 1	Nm	80	80
		Hexagon	Stage 2	∠°	150	150
		Torx	Stage 2	∠°	180	180

WHEEL LOCATION, HUB

Number	Designation				Model 221.08/09/18/19 with 4MATIC without code Z07	Model 221 with code Z07/Z07+Z19
BA33.20-P-1004-01M	Self-locking nut, radius rod to steering knuckle		Stage 1	Nm	50	90
			Stage 2	∠°	90	90
BA33.20-P-1006-01M	Self-locking nut, torque strut to front axle carrier		Stage 1	Nm	80	80
		Hexagon	Stage 2	∠°	150	180
		Torx	Stage 2	∠°	180	180

TIE ROD

Number	Designation			Model 216	Model 221
BA46.40-P-1001-01M	Self-locking nut, tie rod to steering knuckle	Stage 1	Nm	50	50
		Stage 2	∠°	60	60

Fig 3: Identifying Thrust Piece (140 589 00 63 00)

Courtesy of MERCEDES-BENZ USA

Fig 4: Identifying Puller (221 589 00 33 00)

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Fig 5: Identifying Puller (221 589 05 33 00)

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Fig 6: Identifying Press (163 589 03 43 00)

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Fig 7: Identifying Puller (221 589 02 33 00)

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Fig 8: Identifying Puller Fork (221 589 03 33 00)

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Fig 9: Extraction & Insertion Tool (220 589 06 43 00)

Courtesy of MERCEDES-BENZ USA