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Home >> Mercedes Benz >> 2012 >> CL63 >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System - 216 Chassis >> Testing & Repair >> Drain/pour in coolant >> Drain/pour in coolant - AR20.00-P-1142MM

Drain/pour in coolant - AR20.00-P-1142MM

ENGINE 157, 276, 278 in MODEL 221 

ENGINE 157, 278 in MODEL 216 

MODIFICATION NOTES

26.9.14 Mixing ratio, coolant   BF20.00-P-1001-04A

Engine 276 

Fig 1: Draining/Pouring Coolant
G10108696Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Coolant Pump, Drain Hose, Coolant Pump Drain Screw
G10108697Courtesy of MERCEDES-BENZ USA
  Drain off     
DANGER Risk of injury  to skin and eyes suffering scalding from contact with hot coolant spray. Risk of poisoning  from swallowing coolant. Do not open cooling system unless coolant temperature is below 90 °C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.
Wear protective gloves, protective clothing and safety glasses.
AS20.00-Z-0001-01A
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on coolant   AH20.00-N-2080-01A
1 Unscrew cap on coolant expansion reservoir IMPORTANT Turn cap slowly and relieve overpressure, then unscrew cap.  
  Drain coolant at radiator     
2 Slide drain hose onto left fitting (3) at radiator    
3 Open drain screw (4) on radiator and drain coolant IMPORTANT Observe regulations to dispose of coolant.  
4 Turn key for about 5 s in ignition lock in position 1 and then turn key again into position 0 ENGINE 157, 278 in MODEL 216, 221
IMPORTANT Repeat this procedure twice after a waiting time of about 30 s in order to empty the low-temperature water circuit.
 
  Drain coolant from coolant pump (1)     
5 Loosen drain screw (5) ENGINE 276 in MODEL 221  
TORQUE SPECIFICATION Drain screw on coolant pump *BA20.10-P-1008-01AA 
6 Push drain hose (3) onto drain screw (5) ENGINE 276 in MODEL 221  
7 Open drain screw (5) on coolant pump (1) and drain coolant ENGINE 276 in MODEL 221  
  Pour in     
8 Tighten drain screw (4) at radiator and detach drain hose from fitting (3)    
9 Tighten drain screw (5) at coolant pump and detach drain hose from fitting (3) ENGINE 276 in MODEL 221  
10.1 Pour in coolant and bleed cooling system ENGINE 276 in MODEL 221  
NOTES Notes on coolant level   AH20.00-P-1142-01V
AR20.00-P-1142-04A
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications   Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0)   Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
IMPORTANT Re-use clean coolant.  
FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
SPECIAL TOOL Test cap Fig 4
SPECIAL TOOL Cooler vacuum filling device Figure
10.2 Add coolant, bleed cooling system and turn key for about 5 s in ignition lock in position 1 and then turn key again into position 0 ENGINE 157, 278 in MODEL 216, 221  
NOTES Notes on coolant level   AH20.00-P-1142-01V
Pour in coolant and bleed cooling system AR20.00-P-1142-04A
REFER TO CAPACITIES & SPECIFICATIONS Coolant specifications   Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
REFER TO CAPACITIES & SPECIFICATIONS Anticorrosion/antifreeze agents (Sheet 325.0)   Anticorrosion/antifreeze agents (Specification 325.0). See https://bevo.mercedes-benz.com/index.php?language_id=1
IMPORTANT Repeat this procedure twice after a waiting time of about 30 s in order to empty the low-temperature water circuit.
IMPORTANT Re-use clean coolant.
 
FLUID SPECIFICATION Coolant mixing ratio *BF20.00-P-1001-04A 
SPECIAL TOOL Test cap Fig 4
SPECIAL TOOL Cooler vacuum filling device Figure
11 Check cooling system for leaktightness   AR20.00-P-1010SX 
DANGER Risk of accident  from vehicle starting off by itself when engine running. Risk of injury  (bruises and burns) resulting from working on the engine while it is being started or when it is running. Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. AS00.00-Z-0005-01A
12 Perform an engine test run and check cooling system for proper operation    
COOLANT PUMP, COOLANT THERMOSTAT

Number Designation ENGINE 276
BA20.10-P-1008-01AA Drain screw on coolant pump Stage 1 Nm 6
Stage 2 90
COOLANT MIXING RATIO

Number Designation ENGINE ALL
BF20.00-P-1001-04A Coolant mixing ratio Antifreeze/water to -37°C 50/50
Antifreeze/water to -45°C 55/45
Specification   Coolant (Specification 310.1). See https://bevo.mercedes-benz.com/index.php?language_id=1
Fig 3: Identifying Cooler Vacuum Filling Device (285 589 00 21 00)
G09981978Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Test Cap (210 589 00 91 00)
G09981975Courtesy of MERCEDES-BENZ USA