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Home >> Mercedes Benz >> 2012 >> CL63 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Electrical System - Body - 216 Chassis - 4 Of 9 >> Testing & Repair >> Remove/install washer fluid reservoir of windshield washer system - AR82.35-P-6000SY

Remove/install washer fluid reservoir of windshield washer system - AR82.35-P-6000SY

MODEL 216.3 (except 216.386) 

MODEL 221.0/1 with CODE (487) Active Body Control (ABC) 

Shown on model 221 

Fig 1: Identifying Windshield Washer System Remove/Install Components - Shown On Model 221
G10112412Courtesy of MERCEDES-BENZ USA

Shown on model 221 with code (600) Headlamp cleaning system 

Fig 2: Identifying Windshield Washer System Remove/Install Components - Shown On Model 221 With Code (600)
G10112413Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove bolt (2) from upper section of washer fluid reservoir (1)    
2 Pull upper section of washer fluid reservoir (1) upwards and remove IMPORTANT Collect washer fluid which flows out.
INSTALLATION IMPORTANT Ensure that top part of washer fluid reservoir (1) is seated correctly in top bracket (3). Check seal (4), replace if necessary.
 
3 Remove front section of fender liner on left front fender    
4 Remove windshield washer fluid pump (M5/1) and place to one side with lines attached IMPORTANT Collect washer fluid which flows out.
INSTALLATION IMPORTANT Check gasket (13) and replace if necessary.
 
SPECIAL TOOL Figure
5 Disconnect electrical connector at the switch of the windshield washer system fluid level control (S42)    
6 Remove HCS [SRA] pump (M5/2) and place to one side with lines attached On model 221 with code (600) Headlamp cleaning system, model 216
INSTALLATION IMPORTANT Check gasket (14) and replace if necessary.
 
SPECIAL TOOL Figure
7 Disconnect both coolant hoses of the washer fluid heater using clamping devices, detach hose clamps, and separate both coolant hoses In vehicles with code (875) heated windshield washer system  
SPECIAL TOOL Fig 4
8 Remove screws (6, 8)    
9 Remove lower section of washer fluid reservoir (5) with lower bracket (7)    
10 Detach windshield washer fluid level indicator switch (S42) When replacing lower section of washer fluid reservoir (5).  
11 Unclip lid for heat exchanger using mounting wedge on lower section of washer fluid reservoir (5) and remove heat exchanger from lower section of washer fluid reservoir (5) When replacing lower section of washer fluid reservoir (5) on vehicles with code (875) Heated windshield washer system.
INSTALLATION IMPORTANT Ensure that heat exchanger is correctly seated in lower section of washer fluid reservoir (5).
 
SPECIAL TOOL Figure
12 Undo nut (11) and remove lower bracket (7) When replacing lower section of washer fluid reservoir (5).
INSTALLATION IMPORTANT Check that pins on underside of lower section of washer fluid reservoir (5) are correctly seated in the rubber grommets (12) of the lower bracket (7).
 
13 Install in the reverse order    
14 Fill washer fluid reservoir    
REFER TO MAINTENANCE Windshield washer system - inspect fluid level, adjust to correct level AP82.35-P-8210SX
15 Inspecting cooling system for leaks In vehicles with code (875) heated windshield washer system  
Engine 156, 272, 273, 275, 642 in model 221
Engine 156, 273, 275 in model 216
AR20.00-P-1010SX
Engine 629 in model 221 AR20.00-P-1010SXD
Fig 3: Identifying Mounting Wedge (110 589 03 59 00)
G07079389Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Clamping Device (000 589 54 37 00)
G07300883Courtesy of MERCEDES-BENZ USA