LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2012 >> CL600 >> Repair and Diagnosis >> Suspension >> Rear Suspension >> Rear Axle -- Cl600 (216.376) >> Testing & Repair >> Replace radial sealing ring at drive pinion gear (with rear axle differential installed) - AR35.31-P-0530SX

Replace radial sealing ring at drive pinion gear (with rear axle differential installed) - AR35.31-P-0530SX

TRANSMISSION 722.9/6 in MODEL 221, 216 

Fig 1: Identifying Radial Sealing Ring, Rear Axle Center Assembly And Propeller Shaft
G07541907Courtesy of MERCEDES-BENZ USA
MODIFICATION NOTES

18.8.06 Special tool for rear axle differential Ø 200 mm replaced Step 6
REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. AS00.00-Z-0010-01A
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected    
1 Remove exhaust system as of flange connection Engine 272, 273, 275 AR49.10-P-7100SX
    Engine 642, 629 AR49.10-P-7100SXI
2 Detach propeller shaft (106) from joint flange (41) on rear axle differential (50)   AR41.10-P-0050-03SX
    INSTALLATION IMPORTANT Attach propeller shaft to joint flange on rear axle center assembly. AR41.10-P-0050-04SX
3 Detach fitting sleeves on joint flange (41) of rear axle differential (50)   AR41.10-P-0050-09SX
4 Unscrew hexagon collar nut (40) TORQUE SPECIFICATION Model 221 *BA35.31-P-1001-01C 
    TORQUE SPECIFICATION Model 216 *BA35.31-P-1001-01D 
    SPECIAL TOOL *129589010700
5 Detach joint flange (41). IMPORTANT If necessary SPECIAL TOOL use puller.  
    SPECIAL TOOL *129589013300
6 Pry the radial sealing ring (42) out of the rear axle differential (50) using a suitable tool NOTES Do not damage seat surface of radial sealing ring in order to guarantee leaktightness and faultless seat.
INSTALLATION IMPORTANT Replace radial sealing ring, coat sealing lip with universal hypoid gear oil and press into rear axle center assembly using SPECIAL TOOL drift.
 
    SPECIAL TOOL Rear axle center assembly dia. 200 mm *140589081500
    SPECIAL TOOL Rear differential assembly dia. 215 mm *211589041500
    SPECIAL TOOL Rear differential assembly dia. 240 mm *221589001500
REFER TO CAPACITIES & SPECIFICATIONS Universal hypoid gear oils (SAE 85 W-90)   BB00.40-P-0235-07A
7 Install in the reverse order    
INSPECT Check     
8 Check oil level in rear axle center assembly (50) and correct if necessary   AR35.31-P-0520-03SX 
9 Check rear axle differential (50) for leaks    
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation     Model 216
BA35.31-P-1001-01D Collar nut, joint flange to drive pinion M29 Nm 160
    M32 Nm 210
REAR AXLE DIFFERENTIAL GEAR SET

Number Designation   Model 221 with rear axle differential Ø200 mm Model 221 with rear axle differential Ø215 mm Model 221 with rear axle differential Ø240 mm
BA35.31-P-1001-01C Collar nut, joint flange to drive pinion Nm 150 150 200
Fig 2: Identifying Pin Wrench (129 589 01 07 00)
G07507892Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Puller (129 589 01 33 00)
G07514818Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Drift (211 589 04 15 00)
G07514819Courtesy of MERCEDES-BENZ USA
Fig 5: Identifying Drift (221 589 00 15 00)
G07514820Courtesy of MERCEDES-BENZ USA
Fig 6: Identifying Drift (140 589 08 15 00)
G07514821Courtesy of MERCEDES-BENZ USA