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Remove/install front door - AR72.10-P-0500SC

MODEL 216.3 

Shown on left door on vehicle with code (889) Keyless Go 

Fig 1: Identifying Front Door Components
G07542818Courtesy of MERCEDES-BENZ USA

Shown on vehicles equipped with code (810) Sound system 

Fig 2: Identifying Front Door Components
G07542819Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
1 Remove door lining   AR72.10-P-1000SC 
2 Unclip door holder (2) from bracket (3) with suitable screwdriver. NOTES Carefully unclip door holder (2). Use rag to protect against paint damage.  
3 Unscrew bolts (4) from both door hinges (5). IMPORTANTInstallation:  Repair paint damage on bolts heads (4) with touch-up paint pen.
TORQUE SPECIFICATION
*BA72.10-P-1003-01Q 
4 Switch off ignition and withdraw transmitter key or Keyless Go start/stop button from the EIS [EZS] control unit IMPORTANT Keyless Go start/stop button only for vehicles with code (889) Keyless Go.  
5 Disconnect electrical connector (6) from left door control unit (N69/1) or right door control unit (N69/2).    
6 Detach door foil (7) from inner door panel until electric wiring harnesses (10, 11) are accessible. IMPORTANT Do not cut door foil (7); cut butyl cord to which door foil (7) is glued.  
    IMPORTANTInstallation:  Install new butyl cord parallel to damaged butyl cord and roll down firmly.  
    SPECIAL TOOL *168589056300
    Sealing cord *BR00.45-Z-1086-01A 
7.1 Disconnect left door speaker group connector (H4/1x1) and right door speaker group connector (H4/2x1). On vehicles without code (810) Sound system  
7.2 Disconnect left door sound woofer and midrange speaker group connector (H4/72x1) or right door sound woofer and midrange speaker group connector (H4/73x1) On vehicles with code (810) Sound system  
8 Disconnect connector (8) from left door rear speaker (H4/3) or right door rear speaker (H4/4).    
9 Guide electric wiring harnesses (10, 11) through door foil (7) toward inside.    
10.1 Disconnect electrical connector from left door keyless go antenna (A2/39) or right door keyless go antenna (A2/41). On vehicles with code (889) Keyless go  
11 Disconnect electrical connector from driver door pressure sensor (B48/7) or passenger door pressure sensor (B48/8).    
12 Disconnect connector (12) from multipoint connector (13).    
13 Unclip protective hose (9) from door (1). SPECIAL TOOL *110589035900
14 Remove electric wiring harnesses (10, 11, 14) from inner door panel and pull out of door (1) toward front. IMPORTANT Number of electric wiring harnesses (14) depending on vehicle equipment  
15 Remove door (1) upward from door hinges (5) with aid of helper.    
16 Install in the reverse order    
17 Check adjustment of door (1), correct if necessary.   AR72.10-P-0550SC 
FRONT DOOR

Number Designation Model 216
BA72.10-P-1003-01Q Bolt to door hinge shaft Nm 25
Fig 3: Identifying Wedge Tool (110 589 03 59 00)
G07542820Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Roller (168 589 05 63 00)
G07542821Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1086-01A Soft top frame sealing profile with metal core 35 m, SEALANT/butyl Bostik 1127 A 005 989 12 71 10