LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2011 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Engine Performance >> Testing & Diagnosis >> Mixture Formation -- Model 906 (Engine 642) >> Wiring Diagrams >> Wiring Diagram For Common Rail Diesel Injection (CDI) Control Unit - Pe07.16-D-2101-97AK

Wiring Diagram For Common Rail Diesel Injection (CDI) Control Unit - Pe07.16-D-2101-97AK

ENGINE 642.898 up to 8/31/11 in MODEL 906.1/6/7 with CODE MG5(Engine OM 642 DE 30 LA, 140 kW (190 hp) 3800 RPM) with CODE MH1(Low-emission engine EPA 10/CARB) with CODE ZU7(National version for Canada) with CODE ZU8(National version for USA) M connector 

WIRING DIAGRAM FOR COMMON RAIL DIESEL INJECTION (CDI) CONTROL UNIT REFERENCE - ENGINE 642.898 UP TO 8/31/11 IN MODEL 906.1/6/7 WITH CODE MG5(ENGINE OM 642 DE 30 LA, 140 KW (190 HP) 3800 RPM) WITH CODE MH1(LOW-EMISSION ENGINE EPA 10/CARB)

Code: Designation: Position:
A27/2 Viscous fan 17L
B11/19 Coolant temperature sensor 34L
B16/11 Temperature sensor upstream of turbocharger 43L
B16/11x1 Temperature sensor connector upstream of turbocharger 42K
B17/15 Charge air temperature sensor 35L
B19/18 Temperature sensor upstream of TWC [KAT] 47L
B19/18x1 Temperature sensor connector upstream of TWC [KAT] 46K
B19/19 Temperature sensor upstream of diesel particulate filter 44L
B19/19x1 Temperature sensor connector upstream of diesel particulate filter 44K
B19/21 Exhaust gas recirculation cooler temperature sensor 45L
B19/21x1 Exhaust gas recirculation cooler temperature sensor connector 45K
B2/14 Hot film mass air flow sensor 52L
B28/19 Intake manifold pressure sensor 4L
B28/20 Diesel particulate filter differential pressure sensor 2L
B4/17 Rail pressure sensor 19L
B40/8 Engine oil sensor 50L
B5/8 Boost pressure sensor 22L
B50/6 Fuel temperature sensor 37L
B6/24 Camshaft sensor 21L
B60/4 Exhaust back pressure sensor 5L
B70/1 Crankshaft sensor 38L
B90/2 Left EKAS end position measurement sensor 40L
B90/3 Right EKAS end position measurement sensor 41L
F55/1 Fuse block (9 fuses) 10L
F55/1f5 Fuse 5 (7.5/10 A) motors circuit 87 (5) 10K
F55/1f6 Fuse 6 (7.5/10 A) motors circuit 87 (6) 11K
F57 Starter/alternator fuse (300 A) 59L
F74/1 Tml. 30 glow output stage fuse (100 A) 68L
F79 Fuse (20 A) / fuel filter heater 7L
G2/7 Alternator with LIN bus 61L
M16/48 Throttle valve actuator 25L
M16/48m1 Actuator motor 25K
M16/48r1 Actual value potentiometer for throttle valve 25K
M16/48r2 Actual value potentiometer for drive 25K
M16/48r3 Actual value potentiometer (sliding contact 1) 24K
M16/48r4 Actual value potentiometer (sliding contact 2) 24K
M72/2 Intake port shutoff actuator 54L
N14/3 Glow output stage 60A
N14/3 Glow output stage 68A
N3/30 CDI control unit 4A
N3/30 CDI control unit 12A
N3/30 CDI control unit 20A
N3/30 CDI control unit 28A
N3/30 CDI control unit 36A
N3/30 CDI control unit 44A
N3/30 CDI control unit 52A
N3/30 CDI control unit 57A
R39/4 Vent line heater element 56L
R53/1 Fuel filter heater with water level sensor 14L
R9/1 Cylinder 1 glow plug 64H
R9/2 Cylinder 2 glow plug 64H
R9/3 Cylinder 3 glow plug 65H
R9/4 Cylinder 4 glow plug 66H
R9/5 Cylinder 5 glow plug 66H
R9/6 Cylinder 6 glow plug 67H
U69 Valid for 220 A alternator version 58G
W11/1 Engine ground point 63E
W9/6 Left front lamp unit ground point 8L
W9/7 Left front ground point 2 9L
X26/50 Engine wiring harness connector 1 7H
X26/53 Engine wiring harness connector 2 1H
Y27/17 Exhaust gas recirculation positioner 48L
Y74/6 Pressure regulator valve 12L
Y76/18 Cylinder 1 injector 28L
Y76/19 Cylinder 2 injector 29L
Y76/20 Cylinder 3 injector 30L
Y76/21 Cylinder 4 injector 31L
Y76/22 Cylinder 5 injector 32L
Y76/23 Cylinder 6 injector 33L
Y77/8 Boost pressure positioner 57L
Y94/4 Quantity control valve 13L
Z203/3 Connector sleeve / LIN bus 62E
Z6/113 Ground connector sleeve 8E
Z6/113 Ground connector sleeve 58G
Z6/130 Sensor ground connector sleeve 35E
Z6/131 Sensor ground connector sleeve 4E
Z6/132 Sensor ground connector sleeve 44G
Z6/133 Sensor ground connector sleeve 51E
Z6/134 Sensor ground connector sleeve 41G
Z6/136 Sensor ground connector sleeve 18G
Z7/120 5V output connector sleeve 3E
Z7/121 5V output connector sleeve 19E
Z7/122 5V output connector sleeve 39E
Z7/123 Sensor tml. 87 connector sleeve 10E
Z7/123 Sensor tml. 87 connector sleeve 56E
Z7/124 Sensor tml. 87 connector sleeve 13E
NOTE: Figures run end to end to complete wiring diagram.
Fig 1: Common Rail Diesel Injection (CDI) Control Unit - Wiring Diagram (1 Of 5)
G08333610Courtesy of MERCEDES-BENZ USA
Fig 2: Common Rail Diesel Injection (CDI) Control Unit - Wiring Diagram (2 Of 5)
G08333611Courtesy of MERCEDES-BENZ USA
Fig 3: Common Rail Diesel Injection (CDI) Control Unit - Wiring Diagram (3 Of 5)
G08333612Courtesy of MERCEDES-BENZ USA
Fig 4: Common Rail Diesel Injection (CDI) Control Unit - Wiring Diagram (4 Of 5)
G08333613Courtesy of MERCEDES-BENZ USA
Fig 5: Common Rail Diesel Injection (CDI) Control Unit - Wiring Diagram (5 Of 5)
G08333614Courtesy of MERCEDES-BENZ USA