Replace Front Part Of Wheel Well Paneling - Ar62.20-D-1280H

MODEL 906 

Shown on left side of vehicle on model 906.633 

Courtesy of MERCEDES-BENZ USA

	Removing
	Risk of death  caused by high voltage used for electric welding. Risk of explosion  caused by welding in the area of highly inflammable materials. Risk of injury  caused by welding splatter and UV light while welding. Risk of poisoning  caused by inhaling welding fumes.	Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system.	AS00.00-Z-0007-01A
	Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01A
	Measures for preventing damage to vehicles or components when performing electric welding work		AH00.00-N-0005-01A
	General information on body repair		AH60.00-N-0001-01A
1	Remove lamp unit		AR82.10-D-4730H
2	Remove front end paneling		AR62.10-D-5750H
3	Remove engine hood		AR88.40-D-3000SD
4	Remove front module	Model 906 with engine 651.955/956/957	AR88.30-D-1064SD
		Model 906 with engine 642.896/898/992/993	AR88.30-D-1064SE
5	Cover all detachable parts remaining in vehicle with fire-resistant welding protection blanket	Welding protective blanket
6	Remove top front longitudinal member		AR62.20-D-1286H
7	Separate wheel well paneling front section (1)		AR62.20-D-1280-01H
		Spot weld milling cutter Spherical milling cutter Round wire brush Weld-spot milling machine Drill (pneumatic) Straight grinder (pneumatic) Angle grinder (pneumatic) Body jig saw (pneumatic) Wet and dry vacuum cleaner	Fig 1
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
8	Prepare wheel well paneling front section (1)	Round wire brush Drill (pneumatic) Body jig saw (pneumatic) Hole punching pliers (6 mm) Vice grip pliers (standard) Wet and dry vacuum cleaner	AR62.20-D-1280-04H
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
	Install
9	Weld in wheel well paneling front section (1).	Inverter - spot welder MIG-MAG inert gas welder Vice grip pliers (standard) Round wire brush Drill (pneumatic) Angle grinder (pneumatic) Wet and dry vacuum cleaner	AR62.20-D-1280-03H
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
10	Install upper front longitudinal member		AR62.20-D-1286H
11	Clean weld joints and sheet metal flange with round wire brush	Round wire brush Drill (pneumatic)
12	Clean repair areas	Wet and dry vacuum cleaner
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
13	Prime repair area using primer filler	Use only primer filler approved by Daimler AG. http://portal.aftersales.i.daimler.com
14	Carry out seam sealing after repairs	Supplement standard sealant with sealant.	AR97.10-D-4000H
	Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors.	No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated.	AS98.00-Z-0002-01A
15	Paint repair areas and adjacent surfaces	Use only paints approved by Daimler AG. http://portal.aftersales.i.daimler.com
16	Apply additional cavity preservation		AR97.20-D-1500H
17	Remove welding protection blankets
18	Install front module	Model 651.955/956/957	AR88.30-D-1064SD
		Model 906 with engine 642.896/898/992/993	AR88.30-D-1064SE
19	Install engine hood		AR88.40-D-3000SD
20	Install front end paneling		AR62.10-D-5750H
21	Install lamp unit		AR82.10-D-4730H

Fig 1: Spot Weld Milling Cutter (201 589 00 51 00)

Courtesy of MERCEDES-BENZ USA

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42