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Prepare Windshield For Glazing - Ar67.10-D-1501-02A

Model 906 

MODIFICATION NOTES

21.6.12 Bond sealing frame on right and left to window. Operation steps 4, 5, 6, 7, 20, 21, 22, 23
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1031-02A Glazing repair kit 500662 01/03/05/07/09/11 A 973 670 00 93
BR00.45-Z-1135-02A Repair kit, windshield glazing, 1-component adhesive A 221 670 81 01
BR00.45-Z-1148-02A Adhesive, 1K-PU, gray A 004 989 05 71

When reusing previously installed window 

  1. Level remaining glue bead on window down to a thickness of approx. 1 mm using scraper.
  2. Remove loose adhesive material.
    G10889251Courtesy of MERCEDES-BENZ USA
  3. Position sealing frame at one window corner, push down with thumb and pull onto window by moving up and down quickly.

    NOTES Do not coat sealing frame with lubricants to facilitate installation. Otherwise leakage is not possible.

    G10889252Courtesy of MERCEDES-BENZ USA
  4. Model 906

    Remove sealing frame (2) at side in center (arrow C) from window over a length of 400 mm.

    G10889253Courtesy of MERCEDES-BENZ USA
  5. Model 906

    Apply adhesive to joint groove (13) on sealing frame (2).

    IMPORTANT Use 2 mm application nozzle (14).

  6. Model 906

    Install sealing frame (2) on window.

  7. Model 906

    Remove glue excess.

    G10889254Courtesy of MERCEDES-BENZ USA
  8. Install cup suction tool from outside on window and center in window cutout.
  9. Glue adhesive strip (12) at side and at upper window edge (arrows) and separate using sharp knife.
  10. Check whether sheet metal flange runs parallel to window. Remove window at a distance of > 8, reposition sheet metal flange, then check distance again.
  11. Remove window.
    G10889255Courtesy of MERCEDES-BENZ USA
  12. Wipe adhesive area with moist rag from glass cleaning set included and rub dry with dry cloth from glass cleaning set.

    NOTES Do not use commercially available cleaners.

    Otherwise adhesion of the adhesive material is not ensured.

  13. Repair damaged primer layer with primer.

    IMPORTANT Shake primer tube min. 30 s before use. To open, hold threaded primer tube connection pointing upwards, and screw felt applicator on to stop.

  14. Check primer coat.

    IMPORTANT The primer is applied properly when the screen print in the application area is opaque to light (flashlight test). If more than 12 hours have expired since leveling the adhesive bead in the window cutout apply primer to adhesive bead. Allow primer to air-dry for min. 10 minutes.

    G10889256Courtesy of MERCEDES-BENZ USA

    When installing new window 

  15. Clean window with commercially available glass cleaner and check for scratches and damage.
  16. Clean marked bonding surface on inner mirror bracket (arrow) with acetone.
  17. Apply adhesive from repair kit to bonding surface.

    IMPORTANT Observe instructions of use for repair kit.

  18. Glue bracket to marked surface and press on for 30 s.

    IMPORTANT Observe installation position of dovetail fit. The narrow side should point upward.

    G10889257Courtesy of MERCEDES-BENZ USA
  19. Position sealing frame at one window corner, push down with thumb and pull onto window by moving up and down quickly.

    NOTES Do not coat sealing frame with lubricants to facilitate installation. Otherwise leakage is not possible.

    G10889258Courtesy of MERCEDES-BENZ USA
  20. Model 906

    Remove sealing frame (2) at side in center (arrow C) from window over a length of 400 mm.

    G10889259Courtesy of MERCEDES-BENZ USA
  21. Model 906

    Apply adhesive to joint groove (13) on sealing frame.

    IMPORTANT Use 2 mm application nozzle (14).

  22. Model 906

    Install sealing frame (2) on window.

  23. Model 906

    Remove glue excess.

    G10889260Courtesy of MERCEDES-BENZ USA
  24. Install cup suction tool on window and center in window cutout.
  25. Glue adhesive strip (12) at side and at upper window edge and separate using sharp knife.
  26. Check whether sheet metal flange runs parallel to window. Remove window at a distance of > 8, reposition sheet metal flange, then check distance again.
  27. Remove window.
    G10889261Courtesy of MERCEDES-BENZ USA
  28. Wipe adhesive area with moist rag from glass cleaning set included and rub dry with dry cloth from glass cleaning set.

    NOTES Do not use commercially available cleaners. Otherwise adhesion of the adhesive material is not ensured.

  29. Apply primer onto the windshield's bonding surface directly on the sealing strip.

    IMPORTANT Shake primer tube min. 30 s before use. To open, hold threaded primer tube connection pointing upwards, and screw felt applicator on to stop. Hold application sponge in longitudinal direction at sides (narrow application A) and in lateral direction at top and bottom (wide application B).

    Allow primer to air-dry for min. 10 minutes.

  30. Check primer coat.

    IMPORTANT The primer is applied properly when the screen print in the application area is opaque to light (flashlight test).

    G10889262Courtesy of MERCEDES-BENZ USA
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