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Home >> Mercedes Benz >> 2011 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Side Wall - General Information, Removal & Installation, Special Tools - 906 Chassis >> Removal & Installation >> Retrofit B-Pillar Reinforcement In Area Of Lock Striker - SM63.20-D-0009A

Retrofit B-Pillar Reinforcement In Area Of Lock Striker - SM63.20-D-0009A

Model 906.1 

G10888975Courtesy of MERCEDES-BENZ USA
DANGER Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
NOTES General information on body repair   AH60.00-N-0001-01A
REMOVING Remove     
1 Remove driver seat    
REFER TO TESTING & REPAIR     AR91.10-D-1010H
2.1 Remove passenger seat Model 906.1
except code S23 (Co-driver's seat double seat)
 
2.2 Remove passenger bench seat Model 906.1
with code S23 (Co-driver's seat double seat)
 
REFER TO TESTING & REPAIR   Model 906.1
with code S23 (Co-driver's seat double seat)
AR91.10-D-1035A
3 Remove seat belt with emergency tensioning retractor on driver and passenger side    
REFER TO TESTING & REPAIR     AR91.40-D-0630B
4 Remove lock striker on B-pillars on driver and passenger side    
5 Cover all detachable parts remaining in vehicle with welding protection blankets    
6 Drill out ends of cracks (arrows) in B-pillar panel with Ø 3 mm drill bit If a crack is present.  
7 Prepare B-pillar reinforcement (1) and panel of B-pillar in area of lock striker on driver and passenger side   SM63.20-D-0009-01A 
INSTALLING Install     
DANGER The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly flammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
DANGER Risk of poisoning  caused by inhaling vapors or swallowing adhesive. Risk of injury  caused by adhesive coming into contact with skin and eyes Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. AS00.00-Z-0016-01A
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
NOTES Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
8 Install B-pillar reinforcement (1) on driver and passenger side   SM63.20-D-0009-02A 
9 Remove welding protection blankets    
10 Clean repair areas    
11 Prime repair area using primer filler IMPORTANT Use only primer filler approved by Daimler AG
http://portal.aftersales.i.daimler.com 
 
12 Paint repair areas and adjacent surfaces IMPORTANT Use only paints approved by Daimler AG:
http://portal.aftersales.i.daimler.com 
 
13 Apply additional cavity preservation    
REFER TO TESTING & REPAIR     AR97.20-D-1500H
14 Install lock striker on B-pillars on driver and passenger side IMPORTANT Tighten the bolts only after adjusting the lock striker.  
15 Adjust lock striker on driver and passenger side    
REFER TO TESTING & REPAIR     AR72.15-D-1021-02B
    TORQUE SPECIFICATION Bolt, lock striker to B-pillar *BA72.15-N-1013-01C 
16 Install seat belt with emergency tensioning retractor on driver and passenger side    
REFER TO TESTING & REPAIR     AR91.40-D-0630B
17.1 Install front passenger bench seat Model 906.1
with code S23 (Co-driver's seat double seat)
 
REFER TO TESTING & REPAIR     AR91.10-D-1035A
17.2 Install front passenger seat Model 906.1
except code S23 (Co-driver's seat double seat)
 
18 Install driver seat    
REFER TO TESTING & REPAIR     AR91.10-D-1010H
HINGED DOORS

Number Designation Model 906.1/6/7
BA72.15-N-1013-01C Bolt, lock striker to B-pillar Nm 20
PARTS ORDERING NOTE

Part no. Designation Quantity
A 906 650 12 00 Bonding kit 1
N 914031 005208 Bolt 4
A 012 989 29 71 Basic putty 1
A 906 637 50 00 B-pillar reinforcement 2