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Home >> Mercedes Benz >> 2011 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Side Wall - General Information, Removal & Installation, Special Tools - 906 Chassis >> Removal & Installation >> Check Spot Welds On A-Pillars (Code: NC3BEPLANK, Acc. No.: 63 910 61) - SM63.20-D-0011SG

Check Spot Welds On A-Pillars (Code: NC3BEPLANK, Acc. No.: 63 910 61) - SM63.20-D-0011SG

Model 906.### #N as of 733867 up to 738371 

with code XM0 (Facelift) 

Operation no. of the operation texts or standard texts and flat rates
Category Op. no. Operation text Time Acc. no. Code
L 02 2508 Operations: Check spot welds on A-pillars - 63 910 61 NC3BEPLANK
L 02 2509 Operations: Weld A-pillar...... (after check) - 63 910 61 NC3BEPLANK
L 02 2510 Operations: Weld 2 A-pillars (after check) - 63 910 61 NC3BEPLANK
L 02 2594 Operations: Extra work for: Weld A-pillar..... on veh. with mud flap - 63 910 61 NC3BEPLANK
L 85 9800 Carry out spot repair, location: -    
L 85 9802 Carry out spot repair (each remaining) on additional part, location: -    
G13441993Courtesy of MERCEDES-BENZ USA
INSPECT Check     
1 Check whether vehicle is affected by measure Affected vehicles: Check spot welds on A- pillars (code: NC3BEPLANK, acc. no.: 63 910 61)
IMPORTANT For authorized Mercedes-Benz service partners, only the entry in the "Extended VEGA Application" (EVA) system, in the "Current" tab is decisive. An additional test of the affected vehicles in the workshop information system (WIS) or vehicle list is thereby not necessary.
SM63.20-D-0011-01AAA
2 Check whether spot welds (arrows) are present on A-pillar (1). IMPORTANT Check A-pillars (1) on driver and front passenger side.
IMPORTANT Clean A-pillars (1) before visual check with a rag.
If spot welds (arrows) are present,
↓
end the measure.
If no spot welds (arrows) are present,
↓
continue with operation step 3.
 
REMOVING Remove     
3 Remove respective front door.    
REFER TO TESTING & REPAIR     AR72.15-D-1051B
4 Remove respective fender.    
REFER TO TESTING & REPAIR     AR62.10-D-5750M
5 Cover all detachable parts remaining in vehicle with welding protection blankets.    
INSTALLING Install     
  The high voltage used for electric welding presents a lethal hazard. Risk of explosion  from welding in areas close to highly inflammable materials. Risk of injury  from weld splatter and UV-light when welding. Risk of poisoning  from inhaling welding gases Use insulating mats. Wear protective clothing, safety glasses and a protective mask. Remove highly inflammable materials from the hazard area. Use air extraction system. AS00.00-Z-0007-01A
CAUTION Risk of injury  caused by scraping or cutting body parts on sharp vehicle parts Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.
AS00.00-Z-0017-01A
6 Weld affected A-pillar (1) subsequently.   SM63.20-D-0011-02SG 
  Measures for preventing damage to vehicles or components when performing electric welding work   AH00.00-N-0005-01A
REFER TO SPECIAL TOOLS 000 588 02 84 00 Welder   WS60.00-P-0022K
7 Remove welding protection blankets.    
8 Clean repair area.    
  Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
9 Prime repair area with a primer filler.
Notes on paintwork repairs
IMPORTANT Apply spot repair.
IMPORTANT Use only primer filler approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02A
  Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and protective skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
10 Paint repair area and adjacent surfaces.
Notes on paintwork repairs
IMPORTANT Apply spot repair.
IMPORTANT Use only paints approved by Daimler AG:
http://xentryportal.mercedes-benz.com 
AH98.00-P-9408-02A
11 Supplement cavity preservation    
REFER TO TESTING & REPAIR     AR97.20-D-1500H
12 Install respective fender.    
REFER TO TESTING & REPAIR     AR62.10-D-5750M
13 Install respective front door.    
REFER TO TESTING & REPAIR     AR72.15-D-1051B