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Home >> Mercedes Benz >> 2011 >> Sprinter 2500, Van Cargo >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Front End & Fire Wall -- 906 Chassis >> Testing & Repair >> Remove/Install Front End Paneling - Ar62.10-D-5750H

Remove/Install Front End Paneling - Ar62.10-D-5750H

MODEL 906 without CODE XM0 (Facelift) 

G10888360Courtesy of MERCEDES-BENZ USA
G10888361Courtesy of MERCEDES-BENZ USA
REMOVING Remove     
1 Remove additional turn signal lamp MODEL 906 with CODE L44 (Side front turn signal lamps)  
2 Remove front bumper MODE 906 without CODE ZX8 (Dodge brand scope) and without CODE ZX9 (Freightliner (FTL) brand scope) AR88.20-D-2000SD
MODEL 906 with CODE ZX8 (Dodge brand scope) or with CODE ZX9 (Freightliner (FTL) brand scope) AR88.20-D-2000SE
3 Unscrew bolts (4) and remove bumper bracket (5)    
4 Unscrew nut (6)    
5 Unclip protective strip (3) from front-end paneling (1) SPECIAL TOOL Long wedge Fig 1
6 Unscrew bolt (7)    
7 Unscrew bolt (8)    
8 Unclip cover (2) from front-end paneling (1) SPECIAL TOOL Long wedge Fig 1
9 Remove screw/bolts (9)    
10 Remove sealing seam (A) between front-end paneling (1) and wheel arch    
11 Remove sealing seam (B) between front-end paneling (1) and door frame paneling (11)    
12 Remove bolts (10)    
13 Remove front-end paneling (1) NOTES
Mask adjacent components on area of front-end paneling (1).
Otherwise the paint can be damaged.
 
DANGER Risk of explosion  caused by paint vapors igniting. Risk of poisoning  caused by inhaling paint vapors. No smoking! No open fire! Use respiratory protection, protective clothing, gloves, safety glasses and skin cream. Ensure that the area is well ventilated. AS98.00-Z-0002-01A
14 Remove sealant residues from wheel arch, if necessary prime repair area with primer/filler IMPORTANT Use only primer filler approved by Daimler AG.
http://aftersales.mercedes-benz.com 
 
15 Remove sealant residues from front-end paneling (1) When reusing front-end paneling (1).  
INSTALLING Install     
16 Prepare front end paneling (1) for installing additional turn signal lamp MODEL 906 with CODE L44 (Side front turn signal lamps)
When replacing front-end paneling (1).
 
Model 906.1/2 AR62.10-D-5750-03A 
MODEL 906.6/7 AR62.10-D-5750-03B 
17 Install front-end paneling (1)    
18 Tighten screw/bolts (10) IMPORTANT Ensure that the gap between the front-end paneling (1) and the engine hood is uniform.  
19 Tighten bolts (9)    
20 Tighten screws/bolts (7, 8)    
21 Tighten nut (6)    
22 Position bumper bracket (5) and tighten bolts (4)    
23 Remove cover (2)    
24 Install protective clip (3) on front-end paneling (1)    
25 Install sealing seam (A) between front end paneling (1) and wheel arch and repair sealing seam (A) with touch-up paint pen after flashing off IMPORTANT Mask off area around seam with masking tape before sealing.  
White sealing compound, 310 ml, DBL 6069.20 *BR00.45-Z-1003-01A 
26 Install sealing seam (A) between front end paneling (1) and door frame paneling (11) and repair sealing seam (A) with touch-up paint pen after flashing off IMPORTANT Mask off area around seam with masking tape before sealing.  
White sealing compound, 310 ml, DBL 6069.20 *BR00.45-Z-1003-01A 
27 Repair paint damage on visible bolt heads with touch-up stick    
28 Install front bumper MODEL 906 with CODE ZX8 (Dodge brand scope) or with CODE ZX9 (Freightliner (FTL) brand scope) AR88.20-D-2000SE
MODEL 906 without CODE ZX8 (Dodge brand scope) and without CODE ZX9 (Freightliner (FTL) brand scope) AR88.20-D-2000SD
29 Install additional turn signal lamp MODEL 906 with CODE L44 (Side front turn signal lamps)  
Fig 1: Long Wedge (115 589 03 59 00)
G10888362Courtesy of MERCEDES-BENZ USA
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1003-01A White sealing compound, 310 ml, DBL 6069.20 A 001 989 63 20