Remove/install front axle valve body - AR32.50-P-0001RX (SL550, SL55AMG 2007-2008, SL63 AMG, SL600 2007-2009, SL65 2006-2011)
MODEL 230.470 /471 /472 /477
MODEL 230.479 as of model year 2006
| Remove/install | |||
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of injury to skin or eyes caused by hydraulic fluid spraying out under high pressure. Risk of poisoning caused by swallowing hydraulic fluid | Depressurize the hydraulic system completely before starting any work on the system. Wear protective clothing and safety glasses. | AS00.00-Z-0013-01A | |
| Notes on fitting hydraulic lines and hoses | AH32.50-P-0001-02A | ||
| Before opening the hydraulic system, thoroughly clean the area surrounding the separation point. Even the smallest dirt particles, introduced into the hydraulic components, can lead to malfunctions and a total failure of the hydraulic system | |||
| Notes on Active Body Control suspension | AH32.50-P-0001-01N | ||
| 1 | Remove front sections of the lower engine compartment paneling | AR61.20-P-1105R | |
| 2 | Relieve pressure in front axle ABC system | AR32.50-P-0001-01N | |
| *BA32.50-P-1001-02B | |||
| 3 | Remove fender liner in the front left fender | ||
| 4 | Detach bracket (5) | ||
| *BA32.50-P-1023-01A | |||
| *BA32.50-P-1024-01A | |||
| 5 | Remove bolts (2) and remove hydraulic lines (3) | Ensure that no dirt gets into the opened hydraulic lines (3) as this can lead to the failure of the ABC system. Installation: Check sealing rings for damage and replace if necessary. Check support rings for damage and replace the complete hydraulic line (3) if necessary. |
|
| *BA32.50-P-1021-01A | |||
| 6 | Seal hydraulic lines (3) and openings in the front axle ABC valve unit (Y36/1) with stop plugs | Fig 2 | |
| 7 | Unscrew nuts (1) and remove front axle ABC valve unit (Y36/1) downwards | Only remove the front axle ABC valve unit (Y36/1) far enough until the electrical connectors (4) are accessible. | |
| *BA32.50-P-1023-01A | |||
| 8 | Detach electrical connectors (4) and remove front axle ABC valve unit (Y36/1) | Before detaching the electrical connectors (4), check whether the color coding on the front axle ABC valve unit (Y36/1) and the electrical connectors (4) are present. Otherwise, if incorrectly mounted, the front axle ABC valve unit (Y36/1) may be destroyed or malfunction. Warning: Risk of accident! Installation: The electrical plugs and connections on the front axle ABC valve unit (Y36/1) are color coded relative to each other, and they must not be mixed up. |
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| 9 | Install in the reverse order | ||
| 10 | Replace stop plugs in removed front axle ABC valve unit (Y36/1) with closure caps | When replacing front axle ABC valve unit (Y36/1) Caps are supplied with new part. |
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| 11 | Fill and bleed ABC system | AR32.50-P-0021N | |
| 12 | Carry out plunger travel calibration using STAR DIAGNOSIS | When replacing front axle ABC valve unit (Y36/1) |
ACTIVE BODY CONTROL, LINES
| Number | Designation | Model 230 | ||
|---|---|---|---|---|
| BA32.50-P-1001-02B | Bleed screw on soldered fitting in hydraulic line | M10x1 | Nm | 20 |
ACTIVE BODY CONTROL SUSPENSION
| Number | Designation | Model 230 | ||
|---|---|---|---|---|
| BA32.50-P-1021-01A | Bolt connecting line to front axle valve unit | M8x25 | Nm | 20 |
| BA32.50-P-1023-01A | Nut of front axle valve unit to bracket | Nm | 10 | |
| BA32.50-P-1024-01A | Nut, valve unit bracket to front end | Nm | 10 | |