Install rear center section - AR64.20-P-1050-04R

TEST AND ADJUSTMENT VALUES, GAP DIMENSIONS AT HOODS, DOORS AND COVERS

Number	Designation				Model 230
BE60.00-P-1003-01A	Gap dimension	Trunk lid to rear fender, top	Dimension "F"	mm	-
		Trunk lid to bottom of rear fender	Dimension "M"	mm	-
		Trunk lid to rear fender	Dimension "F"	mm	3, 0 (+1, 2)
		Trunk lid to taillamp	Dimension "M"	mm	4.0 (+1.6/-0.8)
		Trunk lid to bumper	Dimension "V"	mm	5.0 (+1.5/-1.0)
		Rear fender to taillamp	Dimension "U"	mm	2, 5 ± 0, 5
		Rear fender to taillamp	See picture in		AR60.00-P-0700-01R

Fig 1: Identifying Feeler Gauge (129 589 03 21 00)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Protective Mat (230 589 00 98 00)

Courtesy of MERCEDES-BENZ USA

Fig 3: Identifying Welding Bead Catcher (230 589 01 98 00)

Courtesy of MERCEDES-BENZ USA

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1037-02A	Manual temporary fastener, 5.0 mm dia. - clamping range 0-6 mm, identification color black Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WH58.30-Z-1001-40A	Tarp (fire-resistant)

WORKSHOP EQUIPMENT

WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner
WE58.40-Z-1001-05A	Two-post lifting platform
WE58.40-Z-1003-14A	Blind rivet tool

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-01A	Sealant	A 001 989 63 20
BR00.45-Z-1041-01A	Seam sealant, sprayable 310 ml	A 002 989 84 20
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42
BR00.45-Z-1005-13A	Rivet	A 003 990 75 97

Install rear center section positively and fasten with clamping pliers.
Drill 5 mm rivet holes in rivet flange.
Fasten rear center section with manual temporary fasteners (1).

Fig 4: Identifying Rear Center Section Rivet Holes Areas
Courtesy of MERCEDES-BENZ USA
Drill 5 mm dia. rivet holes and countersink.
Fasten rear center section with additional manual temporary fasteners (1) (areas A, B and C).
After each 3rd bore set manual temporary fastener.
Detach rear end center assembly and remove.
Deburr all holes on both sides.
Apply zinc-dust paint to rivet and spot weld flanges.

Fig 5: Identifying Rear Center Section Rivet Holes Areas
Courtesy of MERCEDES-BENZ USA

Fig 6: Identifying Rear Center Section Rivets Area
Courtesy of MERCEDES-BENZ USA
Install rear center section and fasten with clamping pliers and manual temporary fasteners (C).
Rivet rear center section with countersunk head rivet Polygrip Ø 5x10 mm (area A1).

Fig 7: Identifying Rear Center Section Rivets Area
Courtesy of MERCEDES-BENZ USA
Rivet rear center section with countersunk head rivet Polygrip countersunk head rivet 5x10 mm dia (area A1).
Weld in rear center section with (areas L and M).