Prepare rear floor, outer B-pillar with inner taillamp reinforcement - AR64.20-P-1200-27R

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1038-02A	Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 1: Identifying Shaded Areas

Courtesy of MERCEDES-BENZ USA

Grind right taillamp reinforcement (6) in down to bare metal in shaded areas on both sides.
Coat insides of spot weld flanges with zinc dust paint.
Grind left taillamp reinforcement (6a) in down to bare metal in shaded areas on both sides.
Coat insides of spot weld flanges with zinc dust paint.
Grind left side rear floor (7) in down to bare metal in shaded areas on both sides.
Coat insides of spot weld flanges with zinc dust paint.
Match up rear outer left B-pillar (8) to the component remaining in the vehicle and cut to shape with body saw. Then grind down to bare metal in shaded areas on both sides.
Coat insides of spot weld flanges with zinc dust paint.

Components which are joined by riveted joints, must be fitted on and drilled. After this, remove components, deburr all rivet holes and both sides and coat rivet flanges with zinc-dust paint.

Fig 2: Identifying Shaded Areas
Courtesy of MERCEDES-BENZ USA