LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2011 >> SL550 >> Repair and Diagnosis >> Collision >> General Collision Information >> Rear Wall & Rear End >> Testing & Repair >> Left side rear damage - AR64.20-P-1200R >> Prepare rear end center assembly with crossmember, spare wheel recess and longitudinal member connection with end part - AR64.20-P-1200-07R

Prepare rear end center assembly with crossmember, spare wheel recess and longitudinal member connection with end part - AR64.20-P-1200-07R

COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1003-02A Clamping pliers
WH58.30-Z-1038-02A Manual temporary fastener, dia.6.4 mm - clamping range 0 -15 mm, identification color silver Firma Hausmann GmbH D-34346 Hann. Munden, Germany
WH58.30-Z-1001-03A Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)
WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A Drill (electric/pneumatic)
WE58.40-Z-1003-03A Angle grinder (electric/pneumatic)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1001-07A Zinc dust paint suitable for spot welding A 000 986 34 42
Fig 1: Identifying Shaded Areas
G05074648Courtesy of MERCEDES-BENZ USA
  1. Grind spare wheel recess in down to bare metal in shaded areas on both sides.

    IMPORTANT Coat insides of spot weld flanges with zinc dust paint.

  2. Grind end part (1) and rear floor (2) down to bare metal on both sides.
  3. Coat insides of spot weld flanges with zinc dust paint.
  4. Grind rear longitudinal member (3) down to bare metal on both sides.

    IMPORTANT Coat insides of spot weld flanges with zinc dust paint.

  5. Grind console (4) down to bare metal on both sides.

    IMPORTANT Coat insides of spot weld flanges with zinc dust paint.

  6. Grind rear crossmember (5) down to bare metal on both sides.

    IMPORTANT Coat insides of spot weld flanges with zinc dust paint.

    IMPORTANT Components which are joined by riveted joints, must be fitted on and the rivet holes drilled.

    Then remove components Deburr all rivet holes on both sides and coat rivet flange with zinc dust paint

    Fig 2: Identifying Shaded Areas
    G05074649Courtesy of MERCEDES-BENZ USA