Replace complete bottom rear center section - AR64.20-P-1000SX
MODEL 221, 216
Shown on model 221
| Removing | |||
|---|---|---|---|
| Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | AS00.00-Z-0010-01A | |
| Risk of explosion from pressurized spray cans | Protect cans from direct sunlight and temperatures above 50 °C | AS00.00-Z-0015-01A | |
| Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes | Wear respiratory protection, protective gloves and safety glasses. Pour adhesive into suitable and appropriately marked containers only. | AS00.00-Z-0016-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | AS00.00-Z-0017-01A | |
| Risk of explosion from aluminum grinding dust, risk of injury to respiratory system from inhaling dust | Wear protective respiratory mask, protective gloves and safety glasses. Use suitable, grounded vacuum cleaner | AS60.00-Z-0007-01N | |
| General information on body repair | AH60.00-N-0001-01A | ||
| Pretreatment of bonding surfaces | AH60.00-P-0008-01SX | ||
| Notes on paintwork repairs | AH98.00-P-9408-02A | ||
| General information on riveting | AH60.00-P-0003-01N | ||
| Notes on various body materials | AH60.00-P-0011-01SX | ||
| General information on dent removal and straightening aluminum parts | AH60.00-P-0012-01N | ||
| General information on body connection techniques | AH60.00-P-0015-01SX | ||
| General information on MB materials | AH98.00-P-9409-03A | ||
| 1 | Remove side paneling in trunk | Model 216, Model 221 without code (Z07) Top protection | AR68.30-P-4600SX |
| Model 221 with code (Z07) Highest protection | AR68.30-P-4600SXS | ||
| 2 | Remove rear bumper | Model 216 | AR88.20-P-2200SC |
| Model 221 without code (Z07) Top protection | AR88.20-P-2200SX | ||
| Model 221 with code (Z07) Highest protection | AR88.20-P-2200SXS | ||
| 3 | Remove taillamp | AR82.10-P-4905SX | |
| 4 | Cover all detachable parts remaining in vehicle with tarp | Tarp (fire-resistant) | |
| 5 | Separate bottom rear center section (1). | AR64.20-P-1000-02SX | |
| Figure | |||
Aluminum workshop vehicle Drill (electric/pneumatic) Straight grinder (electric/pneumatic) Angle grinder (electric/pneumatic) Body saw (electric/pneumatic) Wet/dry vacuum cleaner |
Figure | ||
| Recycle aluminum parts | OS60.00-P-0001-01N | ||
| 6 | Prepare bottom rear center section (1) for installation | Drill (electric/pneumatic) |
AR64.20-P-1000-07SX |
| Install | |||
| 7 | Install bottom rear center section (1) and weld in | AR64.20-P-1000-08SX | |
| Trunk lid to rear lamp unit | *BE60.00-P-1003-01R | ||
| Rear fender to rear lamp unit | *BE60.00-P-1003-01R | ||
| Trunk lid license plate panel to rear lamp | *BE60.00-P-1003-01R | ||
| Trunk lid to rear lamp unit | *BE60.00-P-1003-01T | ||
| Rear fender to rear lamp unit | *BE60.00-P-1003-01T | ||
Drill (electric/pneumatic) Wet/dry vacuum cleaner |
Figure | ||
| Polygrip flat round head rivet, 6.4 14 | *BR00.45-Z-1001-13A | ||
| Adhesive | *BR00.45-Z-1092-02A | ||
| 8 | Adjust gaps on hoods, doors and lids | Model 221 gap dimensions | AR60.00-P-0700-01SX |
| Figure | |||
| Trunk lid to rear lamp unit | *BE60.00-P-1003-01R | ||
| Rear fender to rear lamp unit | *BE60.00-P-1003-01R | ||
| Trunk lid license plate panel to rear lamp unit | *BE60.00-P-1003-01R | ||
| Model 216 gap dimensions | AR60.00-P-0700-01SC | ||
| Figure | |||
| Trunk lid to rear lamp unit | *BE60.00-P-1003-01T | ||
| Rear fender to rear lamp unit | *BE60.00-P-1003-01T | ||
| 9 | Clean repair area | ||
| 10 | Prime area to be repaired using primer filler | ||
| 11 | Seam sealing following repair | AR97.10-P-4000SX | |
| Sealant | *BR00.45-Z-1003-01A | ||
| Seam sealant, sprayable 310 ml | *BR00.45-Z-1041-01A | ||
| 12 | Paint repair areas and adjacent surfaces | ||
| 13 | Apply additional cavity preservation | Model 221 | AR97.20-P-1500SX |
| Model 216 | AR97.20-P-1500SC | ||
| Notes on cavity preservation | Cavity preservation gun Sata HRS no. 11072 | AH97.20-P-0001-01B | |
| Preservation agent | *BR00.45-Z-1003-05A | ||
| 14 | Remove tarp | ||
| 15 | Install taillamp | AR82.10-P-4905SX | |
| 16 | Install rear bumper | Model 216 | AR88.20-P-2200SC |
| Model 221 without code (Z07) Top protection | AR88.20-P-2200SX | ||
| Model 221 with code (Z07) Highest protection | AR88.20-P-2200SXS | ||
| 17 | Install paneling on side in trunk | Model 221 without code (Z07) Top protection | AR68.30-P-4600SX |
| Model with code (Z07) Top protection | AR68.30-P-4600SXS |
CHECK VALUES FOR GAPS
| Number | Designation | Model 221 | |||
|---|---|---|---|---|---|
| BE60.00-P-1003-01R | Gap dimension | Trunk lid to rear fender, top | Dimension "J" | mm | 4 (±0.5) |
| Trunk lid to rear lamp unit | Dimension "K" | mm | 4 (±0.5) | ||
| Trunk lid to bumper | Dimension "L" | mm | 5, 5 (±1.5) | ||
| Rear fender to rear lamp unit | Dimension "M" | mm | 2.5 (±0.5) | ||
| Trunk lid license plate panel to rear lamp unit | Dimension "N" | mm | 4 (±0.5) | ||
| See picture | AR60.00-P-0700-01S X | ||||
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | White sealing compound, 310 ml, DBL 6069.20 | A 001 989 63 20 |
| BR00.45-Z-1041-01A | Seam sealant, sprayable 310 ml | A 002 989 84 20 |
| BR00.45-Z-1092-02A | Adhesive kit, body, 2-component adhesive | A 009 989 36 71 |
| BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
| BR00.45-Z-1001-13A | Blind rivet 6.4X14 | A 003 990 35 97 |