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Home >> Mercedes Benz >> 2011 >> S65 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes -- Maintenance -- S-Class (221) >> Maintenance >> Measure thickness of the brake pads - AP42.10-P-4253-01GZ

Measure thickness of the brake pads - AP42.10-P-4253-01GZ

Fig 1: Identifying Gauge Adapter (164 589 10 23 00)
G07593559Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Brake Pad Check Gauge (211 589 06 23 00)
G07593560Courtesy of MERCEDES-BENZ USA

Measurement possible at the front axle with floating caliper brake system on 

Measurement possible at the rear axle with floating caliper brake system on 

Where possible measurement to be at front axle with 6-piston and rear axle with 4-piston fixed-caliper brake system on 

  1. Position slide (1) on the drive plate (2).

    IMPORTANT Before each measurement position the slide (1) on the drive plate (2) in order to avoid measurement errors!

    Fig 3: Identifying Test Gauge Components
    G07593561Courtesy of MERCEDES-BENZ USA

    Measurement on front axle without SPECIAL TOOLtest gauge adapter on vehicles with test bores 

  2. Insert measuring drift (3) in the test bore of the brake lining carrier at the outer brake pad (4).
  3. SPECIAL TOOL Position the brake pad check gauge (010) on the brake lining carrier so that red ring (5) lies on flat.
  4. SPECIAL TOOL Remove brake pad check gauge (010) and read off thickness of the friction lining without pad backing plate at slide (1).

    IMPORTANT Read off value on the scale with the brake lining wear symbol, otherwise a wrong value will be determined.

    Fig 4: Measuring Brake Pad Thickness
    G07593562Courtesy of MERCEDES-BENZ USA

    Measurement on front axle without SPECIAL TOOLgauge adapter On vehicles without test bores, except model 164, 166, 251 

  5. SPECIAL TOOL Position brake pad check gauge (010) on outer brake pad (4) as shown.
  6. SPECIAL TOOL Press brake pad check gauge (010) towards the brake pad (4) until as large a part as possible of the of the red ring lies on flat.

    IMPORTANTSPECIAL TOOL In the process the brake pad check gauge (010) must be at right angles to the friction surface of the brake disk.

  7. SPECIAL TOOL Remove brake pad check gauge (010) and read off thickness of the friction lining without pad backing plate at slide.

    IMPORTANT Read off value on the scale with the brake lining wear symbol, otherwise a wrong value will be determined.

    Fig 5: Positioning Brake Pad Check Gauge On Outer Brake Pad
    G05258444Courtesy of MERCEDES-BENZ USA

    Measurement on front axle with SPECIAL TOOLgauge adapter (011) for model 164, 166, 251 

  8. SPECIAL TOOL Pull check gauge adapter (011) out of the bracket (012) and connect up to the end stop on the measuring drift.
  9. Mount the tip of the SPECIAL TOOL check gauge adapter (011) on the friction surface of the brake disk.
  10. SPECIAL TOOL Position brake pad check gauge (010) on the floating brake caliper (6) as shown so that as large a part of the red ring (5) lies on flat.

    IMPORTANTSPECIAL TOOL In the process the brake pad check gauge (010) must be at right angles to the friction surface of the brake disk.

    Fig 6: Positioning Brake Pad Check Gauge On Floating Brake Caliper
    G05258445Courtesy of MERCEDES-BENZ USA
  11. SPECIAL TOOL Remove brake pad check gauge (010) and read off thickness of the friction lining without pad backing plate at slide.

    IMPORTANT Read off value on the scale with the brake lining wear symbol, otherwise a wrong value will be determined.

    Measurement on rear axle without SPECIAL TOOLtest gauge adapter on vehicles with test bores 

    12 Insert measuring drift (3) in the test bore of the brake lining carrier at the outer brake pad (4).

    13 SPECIAL TOOL Position the brake pad check gauge (010) on the brake lining carrier so that red ring (5) lies on flat.

    14 SPECIAL TOOL Remove brake pad check gauge (010) and read off thickness of the friction lining without pad backing plate at slide.

IMPORTANT Read off value on the scale with the brake lining wear symbol, otherwise a wrong value will be determined.

Fig 7: Measuring Brake Pad Thickness
G05258446Courtesy of MERCEDES-BENZ USA