Front rubber mount of rear axle mount - Removal and installation - AR35.10-P-0041SX

MODEL 221 except CODE (Z07) Top protection 

MODEL 216 

Fig 1: Locating Rear Axle Bolts

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Fig 2: Locating Rear Axle Rubber Bushing

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Fig 3: Identifying Rear Axle Thrust Piece, Support, Spindle And Sleeve

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MODIFICATION NOTES

20.1.06	Liquid lubricant (naphtolen H) replaced by rubber assembly fluid	Operation step 13
5.5.06	Bolt, stop to longitudinal member	Model 221	*BA35.10-P-1008-01M

	Removing
	Notes on self-locking nuts and bolts		AH00.00-N-0001-01A
	While working on the rear axle care must be taken to ensure that the surface of all aluminum components do not get any scratches, cracks and notches. Otherwise the service life of the parts will be affected
	Always repair front rubber mount (2) in pairs
	The following tools are required from the extraction and insertion tools: thrust piece (06) 221 589 00 43 06, thrust piece (08) 221 589 00 43 08, support (07) 221 589 00 43 07, Support (09) 221 589 00 43 09, spindle (010) 221 589 00 43 10 and sleeve (011) 221 589 00 43 11		Fig 4
1	Secure vehicle on vehicle lift		AR00.60-P-0100SX
2	Remove rear wheels
	Remove/install wheels		AP40.10-P-4050SX
3	Remove exhaust system from flange connection back	Engine 156, 272, 273, 275	AR49.10-P-7100SX
		Engine 642, 629	AR49.10-P-7100SXI
4	Detach propeller shaft from differential (50)		AR41.10-P-0050-03SX
5	Prop up rear axle carrier (4) on rear axle center assembly (50) using transmission jack and transmission platform	Transmission plate for passenger cars and commercial vehicles   Transmission jack 2.0-7.0 t
6	Remove bolts (3s)
7	Remove bolts (2s) and remove stops (3)
8	Lower the rear axle carrier (4)
9	Mark installation position of rubber mount (2) at the recess (arrow, second picture, left enlarged detail)	The recess is visible on lowered rear axle carrier (4) from top and points toward vehicle rear.
10	Attach thrust piece (06), support (07), spindle (010) and sleeve (011) with hollow cylinder (015) and retaining belt (012) to rubber mount (2) of rear axle carrier (4)	Install support (07) with angled side (arrow, second figure, right magnified section) toward direction of travel.
			Fig 6
			Fig 8
11	Connect hand pump by means of hydraulic hose (013) onto hollow cylinder (015)		Fig 5
			Fig 7
			Fig 6
12	Press rubber bushing (2) out of rear axle carrier (4)	While pressing out relieve the pressure 1-2 times at the hand pump so that the rubber lip of the rubber bushing (2) is not jammed between the rear axle carrier (4) and thrust piece (06). The rear axle carrier (4) will otherwise be damaged.
	Install
13	Coat new rubber mounts (2) with rubber assembly fluid		*BR00.45-Z-1010-06A
14	Attach thrust piece (08), support (09), spindle (010) and sleeve (011) with hollow cylinder (015) and retaining belt (012) to rubber mount (2) of rear axle carrier (4)		Fig 6
			Fig 8
15	Press rubber mount (2) into rear axle carrier (4)
16	Raise rear axle carrier (4)
17	Attach stops (3) and screw in bolts (2s)		*BA35.10-P-1001-01M
18	Screw in bolts (3s)		*BA35.10-P-1008-01M
19	Install propeller shaft on rear axle differential (50)		AR41.10-P-0050-04SX
20	Install exhaust system as of flange connection	Engine 156, 272, 273, 275	AR49.10-P-7100SX
		Engine 642, 629	AR49.10-P-7100SXI
21	Fit rear wheels
	Remove/install wheels		AP40.10-P-4050SX
22	Remove lifting platform retainer		AR00.60-P-0100SX

REAR AXLE CARRIER

Number	Designation			Model 221 except 221.176/179 with rear axle differential 240V	Model 221.176/179 with rear axle differential 240V
BA35.10-P-1001-01M	Self-locking bolt, front rear axle carrier rubber bushing to frame floor	Stage 1	Nm	80	80
		Stage 2	∠°	90	90
BA35.10-P-1008-01M	Bolt, stop to longitudinal member		Nm	35	35

REAR AXLE CARRIER

Number	Designation			Model 216
BA35.10-P-1001-01M	Self-locking bolt, front rear axle carrier rubber bushing to frame floor	Stage 1	Nm	80
		Stage 2	∠°	90
BA35.10-P-1008-01M	Bolt, stop to longitudinal member		Nm	35

Fig 4: Identifying Extraction And Insertion Tool (221 589 00 43 00)

Courtesy of MERCEDES-BENZ USA

Fig 5: Identifying Hand Pump (652 589 00 33 21)

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Fig 6: Identifying Hollow Cylinder (652 589 00 33 22)

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Fig 7: Identifying Hydraulic Hose (652 589 00 33 23)

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Fig 8: Identifying Retaining Belt (001 589 01 63 00)

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REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1010-06A	Lubricant, rubber assembly 1 l	A 000 989 03 67