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Removing and installing AIRmatic central reservoir - AR32.22-P-2017GZ

MODEL 164 with CODE (489) Airmatic (air suspension with level adjustment and adaptive damping system ADS) 

Fig 1: Identifying Airmatic Central Reservoir Remove/Install Components - Shown On Model 164.1
G10116228Courtesy of MERCEDES-BENZ USA

Shown on model 164.1 with engine 113 

REMOVINGINSTALLING Remove/install     
DANGER Risk of death  caused by vehicle slipping or toppling off of the lifting platform. Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer. AS00.00-Z-0010-01A
IMPORTANT Special information on AIRmatic   AH32.22-P-1000-02GZ
1 Empty AIRmatic system using STAR DIAGNOSIS STAR diagnosis system *WH58.30-Z-1048-13A 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
2 Raise vehicle.   AR00.60-P-1000GZ
3 Remove rear underfloor paneling   AR61.30-P-1001GZ
4 Carefully detach pressure line terminal (2) from AIRmatic central reservoir (1) IMPORTANT Residual pressure 2 to 3 bar.
IMPORTANT Plug the pressure line for the duration of the repair operations.
If pressure line connections or pressure lines are damaged: ↓
 
Repair AIRmatic pressure line connection AR32.22-P-2001-02GZ
TORQUE SPECIFICATION *BA32.22-P-1004-03B 
SPECIAL TOOL Socket Figure
SPECIAL TOOL Knife Figure
5 Undo nuts (4) and remove AIRmatic central reservoir (1)    
6.1 Carefully detach pressure line terminals (3) from AIRmatic central reservoir (1) IMPORTANT When replacing the AIRmatic central reservoir (1).
IMPORTANT Plug the pressure line for the duration of the repair operations.
If pressure line connections (3) or pressure lines are damaged: ↓
 
Repair AIRmatic pressure line connection AR32.22-P-2001-02GZ
TORQUE SPECIFICATION *BA32.22-P-1004-03B 
SPECIAL TOOL Socket Figure
SPECIAL TOOL Knife Figure
7 Install in the reverse order    
8 Fill AIRmatic system using STAR DIAGNOSIS STAR diagnosis system *WH58.30-Z-1048-13A 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
9 Check AIRmatic for leaks.   AR32.22-P-8100GZ 
AIR SUSPENSION

Number Designation Model 164.1/8 with AIRmatic, code 489
BA32.22-P-1004-03B Pressure line of air suspension to valve unit dia. 4 mm Nm 2
dia. 6 mm Nm 3.5
Fig 2: Identifying Knife (000 589 12 28 00)
G09980728Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Wrench Socket (211 589 00 09 00)
G07274451Courtesy of MERCEDES-BENZ USA
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR diagnosis system, Compact Passenger Car 6511 1801 00