Inspect condition of brake disks - AP42.10-P-4258BQ
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MODEL 209
| Risk of injury . Skin or eye injuries may result when handling hot or glowing objects. | Wear protective gloves, protective clothing and safety glasses, if necessary. | AS00.00-Z-0002-01A | |
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| Remove | |||
| 1 | Remove wheel-and-tire assembly | AP40.10-P-4050Z | |
| Check | |||
| 2 | Check brake disks (1) on front and rear axle for score marks and cracks | For cracks and scores which have split open and are deeper than 0.5 mm: ↓ Replace brake disks (1) subject to separate repair order. |
|
| Remove | |||
| 3 | Remove brake linings on front axle | Vehicles with 6-piston brake calipers at front axle | |
| AR42.10-P-1600AC | |||
| 4 | Remove brake linings on rear axle | Vehicles with 4-piston brake calipers at rear axle | |
| AR42.10-P-1700P | |||
| Measure | |||
| 5 | Measure thickness of brake disks on front and rear axles using caliper gauge (010) | Check values for front axle brake disks | *BE42.10-P-1001-08D |
| Check values for rear axle brake disks | *BE42.10-P-1001-09D | ||
Observe recommended limit dimensions. If the wear limit has been exceeded or will be exceeded before the next brake pad change: ↓ Replace brake disks (1) subject to separate repair order. |
Figure | ||
| Install | |||
| 6 | Install brake linings on rear axle | Vehicles with 4-piston brake calipers at rear axle | |
| AR42.10-P-1700P | |||
| 7 | Install brake linings on rear axle | Vehicles with 6-piston brake calipers at front axle | |
| AR42.10-P-1600AC | |||
| 8 | Mount wheel and tire assembly | AP40.10-P-4050Z |
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.342 | MODEL 209.343 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 25 | 25 |
| Wear limit | mm | 22, 4 | 22, 4 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.316/361/365/461/465 | MODEL 209.320/420 with CODE 949, MODEL 209.320/420 with CODE 950 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 28 | 30 |
| Wear limit | mm | 25, 4 | 28 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.320/420 except CODE 949/950 | MODEL 209.375/475 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 28 | 30 |
| Wear limit | mm | 26 | 27, 4 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.376/476 as of 4/24/04 | MODEL 209.376/476 up to 4/23/04 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 30 | 32 |
| Wear limit | mm | 27, 5 | 30 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.356/456 except CODE 494/498/625/950/952/P84/P90 | MODEL 209.356/456 with CODE 494 except CODE P90, MODEL 209.356/456 with CODE 498/625 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 28 | 28 |
| Wear limit | mm | 26 | 25, 4 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.372/472 except CODE 494/950/952/P84 | MODEL 209.356/456 with CODE 494+P90, MODEL 209.356/456 with CODE 950/952/P84, MODEL 209.372/472 with CODE 494/950/952/P84 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 30 | 30 |
| Wear limit | mm | 27, 4 | 28 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.477 | MODEL 209.308/341/354/441/442/454 with CODE 950/952/P84 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 32 | 28 |
| Wear limit | mm | 30 | 26 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.341/354/441/442/454 except CODE 950/952/P84 | MODEL 209.308 except CODE 950/952/P84 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 28 | 25 |
| Wear limit | mm | 25, 4 | 22, 4 | ||
CHECK VALUES FOR FRONT AXLE BRAKE DISKS
| Number | Designation | MODEL 209.377 with CODE P98 | MODEL 209.377 except CODE P98 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-08D | Brake disk thickness | New | mm | 36 | 32 |
| Wear limit | mm | 33 | 30 | ||
CHECK VALUES FOR REAR AXLE BRAKE DISKS
| Number | Designation | MODEL 209.316/361/365/442/461/465 | MODEL 209.342/343 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-09D | Brake disk thickness | New | mm | 10 | 9 |
| Wear limit | mm | 8, 3 | 7, 3 | ||
CHECK VALUES FOR REAR AXLE BRAKE DISKS
| Number | Designation | MODEL 209.375/475 | MODEL 209.376/476 up to 4/23/04 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-09D | Brake disk thickness | New | mm | 22 | 22 |
| Wear limit | mm | 19, 4 | 19, 5 | ||
CHECK VALUES FOR REAR AXLE BRAKE DISKS
| Number | Designation | MODEL 209.376/476 as of 4/24/04 | MODEL 209.320/420 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-09D | Brake disk thickness | New | mm | 26 | 10 |
| Wear limit | mm | 24 | 8, 3 | ||
CHECK VALUES FOR REAR AXLE BRAKE DISKS
| Number | Designation | MODEL 209.308 | MODEL 209.377/477 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-09D | Brake disk thickness | New | mm | 9 | 26 |
| Wear limit | mm | 7, 3 | 24 | ||
CHECK VALUES FOR REAR AXLE BRAKE DISKS
| Number | Designation | MODEL 209.341/354/441/454 | MODEL 209.356/456 | ||
|---|---|---|---|---|---|
| BE42.10-P-1001-09D | Brake disk thickness | New | mm | 10 | 22 |
| Wear limit | mm | 8, 3 | 19, 4 | ||
CHECK VALUES FOR REAR AXLE BRAKE DISKS
| Number | Designation | MODEL 209.372/472 | ||
|---|---|---|---|---|
| BE42.10-P-1001-09D | Brake disk thickness | New | mm | 10 |
| Wear limit | mm | 8, 3 | ||