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Home >> Mercedes Benz >> 2011 >> GLK350 Base >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Propeller Shaft - 204 Chassis >> Testing & Repair >> Remove/install front axle differential propeller shaft - AR41.10-P-0070CWX

Remove/install front axle differential propeller shaft - AR41.10-P-0070CWX

MODEL 204, 207.3 

Vehicles with 4MATIC 

MODIFICATION NOTES

2.7.13 Procedure modified Operation steps 7, 18 and 24  

Shown on engine 272 

Fig 1: Identifying Front Axle Differential Propeller Shaft Remove/Install Components - Shown On Engine 272 (1 Of 4)
G10000165Courtesy of MERCEDES-BENZ TRUCK CO., INC.
Fig 2: Identifying Front Axle Differential Propeller Shaft Remove/Install Components - Shown On Engine 272 (2 Of 4)
G10000166Courtesy of MERCEDES-BENZ TRUCK CO., INC.
Fig 3: Identifying Front Axle Differential Propeller Shaft Remove/Install Components - Shown On Engine 272 (3 Of 4)
G10000167Courtesy of MERCEDES-BENZ TRUCK CO., INC.
Fig 4: Identifying Front Axle Differential Propeller Shaft Remove/Install Components - Shown On Engine 272 (4 Of 4)
G10000168Courtesy of MERCEDES-BENZ TRUCK CO., INC.
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Set selector lever to position "N" and release parking brake    
2 Secure vehicle on vehicle lift   AR00.60-P-0100CW
3 Remove center and rear engine compartment paneling or underride guard MODEL 204.0/2 with ENGINE 156, 271, 272, 274, 276
Vehicles with 4MATICMODEL 204.3 with ENGINE 156, 271, 274, 276
Vehicles with 4MATICMODEL 207.3 with ENGINE 271, 272, 273, 274, 276, 278Vehicles with 4MATIC		 AR61.20-P-1105EW
MODEL 204.0 with ENGINE 642, 646, 651
Vehicles with 4MATICMODEL 204.2 with ENGINE 642, 646, 651
Vehicles with 4MATICMODEL 204.3 with ENGINE 651
Vehicles with 4MATICMODEL 207.3 with ENGINE 642, 651Vehicles with 4MATIC		 AR94.30-P-5300EW
MODEL 204.9 AR61.20-P-1105CY
4.1 Remove CAT or diesel particulate filter Vehicles with diesel engine  
AR49.10-P-7100CWI
4.2 Remove right catalytic converter (3) Vehicles with gasoline engine  
AR49.10-P-7100CW
5 Release right EGR line and turn to one side MODEL 204, 207.3 with ENGINE 276Vehicles with 4MATIC  
TORQUE SPECIFICATION *BA14.20-P-1002-01M 
6 Remove heat shield (6) TORQUE SPECIFICATION *BA33.30-P-1009-03G 
TORQUE SPECIFICATION *BA33.30-P-1010-03G 
7 Remove bracket from heat shield (6) MODEL 204.9Vehicles with 4MATIC  
TORQUE SPECIFICATION *BA27.40-P-1008-01A 
8.1 Remove bolts (27) and remove bracket (25) from transmission Vehicles with diesel engine  
TORQUE SPECIFICATION *BA27.40-P-1008-01A 
8.2 Detach bracket for electrical line of lambda sensor on transmission Vehicles with gasoline engine  
9 Remove bracket (2) of lower engine compartment paneling on frame floor assembly Vehicles without underride guard  
10 Remove shield and disconnect electrical connector on electric controller unit   AR27.40-P-0700-01CW
TORQUE SPECIFICATION *BA27.40-P-1014-01A 
11 Remove propeller shaft at transmission   AR41.10-P-0050CW 
12 Remove rear engine cross member (1) from frame floor assembly   AR22.10-P-1180CW
NOTES Notes on bolted connections with self tapping screws   AH00.00-P-0007-01SF
13 Lower transmission IMPORTANT Make sure that, when lowering and raising the transmission, no lines or engine detachable parts are crushed or damaged and that the engine does not rest against the firewall.  
14 Mark position of propeller shaft (20) relative to flange of front axle transmission (10) IMPORTANT To be able to reproduce the plant installation position.  
15 Detach propeller shaft (20) from front axle transmission (10) NOTES
Do not counterhold the propeller shaft (20) at the universal joint.
The needle roller bearings and seals of the propeller shaft (20) will otherwise be damaged.
IMPORTANT To undo the bolts of the propeller shaft (20) on the front axle transmission (10) the front wheels have to be blocked.
INSTALLATION IMPORTANT Replace screw/bolts.		  
TORQUE SPECIFICATION *BA33.30-P-1012-03G 
16 Remove bolt (16) to retaining clamp (17) on transmission MODEL 204 (except 204.9), 207.3Vehicles with 4MATIC  
TORQUE SPECIFICATION *BA27.55-P-1002-01D 
17 Unclip electrical line (15) from transmission to heat shield    
18 Unscrew bolts (28) from front axle transmission and remove retaining ring (29) MODEL 204.9Vehicles with 4MATIC
IMPORTANT Reattach the retaining ring (29) and bolts (28) so that the pinion housing is secured to prevent it from falling out.		  
TORQUE SPECIFICATION Collar bolt, retaining collar to front axle transmission *BA33.30-P-1004-03G 
19 Undo bolt (8) on front axle gear (10) Model 204.0/2 with diesel engine
IMPORTANT To enable the propeller shaft (20) to be moved over the front axle gear (10) during the removing and installing process.		  
TORQUE SPECIFICATION *BA33.30-P-1004-03G 
20 Detach propeller shaft (20) along engine from splined profile (11) on transfer case (12) INSTALLATION IMPORTANT Align the marking (arrow in right enlarged detail in picture 2) on the propeller shaft (20) and the closed groove (arrow in left enlarged detail in picture 2) on the splined profile (11).  
21 Remove propeller shaft (20) downwards    
INSPECT Check     
22 Check rubber boot (13) of propeller shaft (20) IMPORTANT If necessary, replace rubber boot (13).  
23 Check constant velocity joint and double cardan U-joint of propeller shaft (20) for signs of wear and damage IMPORTANT If necessary, replace propeller shaft (20).  
24 Check transmission oil level and correct if necessary MODEL 204 (except 204.9), 207.3 with TRANSMISSION 722.96Vehicles with 4MATIC  
AR27.00-P-0270SYZ
25 Install in the reverse order    
EXHAUST GAS RECIRCULATION

Number Designation ENGINE 276.8 ENGINE 276.9
BA14.20-P-1002-01M Clamp on EGR line and exhaust gas recirculation valve Nm 9 9
HOUSING

Number Designation TRANSMISSION 722.9
BA27.40-P-1008-01A Bolt, automatic transmission to engine M10X40 Nm 38
M10X45 Nm 38
M10X90 Nm 38
M12 Nm -
HOUSING

Number Designation TRANSMISSION 722.9
BA27.40-P-1014-01A Bolt, heat shield to transmission housing Nm 9
TRANSMISSION OIL COOLING

Number Designation TRANSMISSION 722.9
BA27.55-P-1002-01D Bolt, transmission oil line to transmission housing Banjo bolt Stage 1 Nm 5
Stage 2 ∠° 90
Hexalobular bolt Nm 12
FRONT AXLE TRANSMISSION

Number Designation MODEL 204 MODEL 207
BA33.30-P-1004-03G Collar bolt, retaining collar to front axle transmission Nm 55 55
FRONT AXLE TRANSMISSION

Number Designation MODEL 204 MODEL 207
BA33.30-P-1009-03G Collar bolt, heat shield to heat shield bracket Nm 8 8
FRONT AXLE TRANSMISSION

Number Designation MODEL 204 MODEL 207
BA33.30-P-1010-03G Collar bolt, heat shield bracket to front axle transmission Nm 8 8
FRONT AXLE TRANSMISSION

Number Designation MODEL 204 MODEL 207
BA33.30-P-1012-03G Screw/bolt, propeller shaft to front axle transmission Stage 1 Nm 45 45
Stage 2 ∠° 95 95
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