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Home >> Mercedes Benz >> 2011 >> GLK350 Base >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - 204 Chassis >> Testing & Repair >> Bleed brake system - AR42.10-P-0010CW

Bleed brake system - AR42.10-P-0010CW

MODEL 166, 172, 204 

Illustration shows model 204 

Fig 1: Changing Brake System Fluid - Shown On Model 204
G09983641Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  from swallowing brake fluid. Risk of injury  from skin and eye contact with brake fluid Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
DANGER Risk of injury  . Skin or eye injuries may result when handling hot or glowing objects. Wear protective gloves, protective clothing and safety glasses, if necessary. AS00.00-Z-0002-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
1 Open engine hood and raise to vertical position MODEL 204.3 AR88.40-P-1000EW
MODEL 166 AR88.40-P-1000GQ
MODEL 172.4 AR88.40-P-1000V
2 Remove cover over left suspension strut tower MODEL 166  
NORWAY ONLY Clean     
3 Clean area around cap (1) on brake fluid reservoir (2) Assembly cleaner *BR00.45-Z-1028-04A 
4 Unscrew cap (1) on brake fluid reservoir (2)    
5 Fill with new brake fluid up to the "MAX" mark in the brake fluid reservoir (2) FLUID SPECIFICATION
MODEL 166
*BF42.10-P-1001-01G 
FLUID SPECIFICATION
MODEL 172
*BF42.10-P-1001-01A 
FLUID SPECIFICATION
MODEL 204
*BF42.10-P-1001-01J 
6 Connect filling and bleeding unit (01) onto brake fluid reservoir (2) and switch on IMPORTANT Pay attention to manufacturer's operating instructions.
Brake fluid change unit with supply tank (10-20 l)
 
7 Remove front wheels    
REFER TO MAINTENANCE MODEL 172.475 AP40.10-P-4050V
8 Carrying out bleeding operation MODEL 166, 172 AR42.10-P-0010-02EW
MODEL 204 AR42.10-P-0010-02CW
TORQUE SPECIFICATION
MODEL 166
*BA42.10-P-1001-12L 
TORQUE SPECIFICATION MODEL 172, 204 *BA42.10-P-1002-12J 
TORQUE SPECIFICATION
MODEL 166
*BA42.10-P-1001-10L 
TORQUE SPECIFICATION MODEL 172, 204 *BA42.10-P-1003-10J 
TORQUE SPECIFICATION
MODEL 172, 204 with TRANSMISSION 711.6 MODEL 204 with TRANSMISSION 716.6
*BA25.20-P-1001-01B 
9 Install in the reverse order    
INSPECT Check     
10 Check brake system for leaks MODEL 166 AR42.10-P-0100-01GZ
MODEL 172, 204 AR42.10-P-0100-01V
11 Correct fluid level in brake fluid reservoir (2)    
REFER TO MAINTENANCE MODEL 166 AP42.10-P-4210GZ
REFER TO MAINTENANCE MODEL 172 AP42.10-P-4210V
REFER TO MAINTENANCE MODEL 204 AP42.10-P-4210CW 
12 Close engine hood MODEL 204.3 AR88.40-P-1000EW
MODEL 166 AR88.40-P-1000GQ
MODEL 172.4 AR88.40-P-1000V
CLUTCH OPERATING SYSTEM

Number Designation TRANSMISSION 711.6 in MODEL 117, 156, 171, 172, 176, 203, 204, 207, 212, 242, 246 TRANSMISSION 716.6 in MODEL 163, 170, 171, 202, 203, 204, 207, 208, 209, 210, 212, 230
BA25.20-P-1001-01B Bleed screw to central clutch operator Nm 9 9
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 166 (except 166.074/874) MODEL 166.074/874
BA42.10-P-1001-10L Bleed screw to brake caliper Nm 16 16
REAR AXLE BRAKE CALIPER

Number Designation MODEL 166
BA42.10-P-1001-12L Bleed screw to brake caliper Nm 11
REAR AXLE BRAKE CALIPER

Number Designation MODEL 172 MODEL 204
BA42.10-P-1002-12J Bleed screw to brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 172 MODEL 204 (except 204.077/277/377/9)
BA42.10-P-1003-10J Bleed screw on brake caliper Nm 18 18
FRONT AXLE BRAKE CALIPER

Number Designation MODEL 204.077/277/377 MODEL 204.9
BA42.10-P-1003-10J Bleed screw on brake caliper Nm 18 18
BRAKE FLUID

Number Designation MODEL 172
BF42.10-P-1001-01A Brake fluid Filling capacity Liter ≈0, 5
Specifications for Operating Fluids DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
Specifications for Operating Fluids DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
BRAKE FLUID

Number Designation MODEL 166
BF42.10-P-1001-01G Brake fluid Filling capacity Liter ≈0, 8
Specification DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
Specification DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
BRAKE FLUID

Number Designation MODEL 204
BF42.10-P-1001-01J Brake fluid Filling capacity Liter ≈0, 5
Specification DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
Specification DOT 4. See GENERAL BRAKE FLUID (https://bevo.mercedes-benz.com/index.php?language_id=1)
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1028-04A Assembly cleaner Adolf Wurth GmbH & Co. KG