Cavity preservation following repair work - AR97.20-P-1500GZ

MODEL 164.1/ 8

Front longitudinal member, crossmember on firewall and upper front longitudinal member, shown on model 164.1

Fig 1: Locating Repair Areas - Front Longitudinal Member And Upper Front Longitudinal Member, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Upper front longitudinal member, longitudinal member and upper firewall, shown on model 164.1

Fig 2: Locating Repair Areas - Upper Front Longitudinal Member And Upper Firewall, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 3: Locating Repair Areas - Inner A-Pillar, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Inner A-pillar, shown on model 164.1

Fig 4: Locating Repair Areas - Outer Side Longitudinal Member, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Outer side longitudinal member, shown on model 164.1

Fig 5: Locating Repair Areas - Outer Side Longitudinal Member, Shown On Model 164.8

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Outer side longitudinal member, shown on model 164.8

Inner B-pillar, shown on model 164.1

Fig 6: Locating Repair Areas - Inner B-Pillar, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Front roof frame, shown on model 164.1

Fig 7: Locating Repair Areas - Front Roof Frame, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Side roof frame, shown on model 164.1

Fig 8: Locating Repair Areas - Side Roof Frame, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Side roof frame, shown on model 164.8

Fig 9: Locating Repair Areas - Side Roof Frame, Shown On Model 164.8

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Rear roof frame, shown on model 164.1

Fig 10: Locating Repair Areas - Rear Roof Frame, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Rear roof frame, shown on model 164.8

Fig 11: Locating Repair Areas - Rear Roof Frame, Shown On Model 164.8

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 12: Locating Repair Areas - Entire Rear Fender, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Entire rear fender, shown on model 164.1

Fig 13: Locating Repair Areas - Entire Rear Fender, Shown On Model 164.8

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Entire rear fender, shown on model 164.8

Complete rear end, shown on model 164.1

Fig 14: Locating Repair Areas - Complete Rear End, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Complete rear end, shown on model 164.8

Fig 15: Locating Repair Areas - Complete Rear End, Shown On Model 164.8

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Fig 16: Locating Repair Areas - Entire Underbody, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Entire underbody, shown on model 164.1

Fig 17: Locating Repair Areas - Entire Underbody, Shown On Model 164.8

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Entire underbody, shown on model 164.8

Engine hood, shown on model 164.1

Fig 18: Locating Repair Areas - Engine Hood, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Driver and rear door, shown on model 164.1

Fig 19: Locating Repair Areas - Driver And Rear Door, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

Rear-end door, shown on model 164.1

Fig 20: Locating Repair Areas - Rear-End Door, Shown On Model 164.1

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Courtesy of MERCEDES-BENZ OF NORTH AMERICA.

	Perform cavity preservation
	Risk of explosion and poisoning caused by solvent vapors and gasses. Injury hazard to skin and eyes when working on corrosion protection agents.	Never spray anticorrosion agents on flames or glowing hot objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
	Notes on cavity preservation		AH97.20-P-0001-01B
1	Perform repair preservation in cross-hatched areas through vehicle openings (arrows).	Apply cavity preservation agent in marked areas only after completing sealing and paintwork, however, before assembly work from inside. Apply repair preservation agent twice after a drying time of 5 minutes in between. The spraying hose should be stiff and the nozzles should spray at angle to the front and rear. The cavities should be dry. Insert spray hoses as far as possible into cavities. Spray while inserting and pulling out slowly. The processing temperature should not be less than 15°C. Additional preservation measures may be required, depending on the repair area, deviating from the standard cavity preservation shown.
	Processing instructions for cavity preservation agent		AP97.20-P-0640-01A
	Cavity protection, general		GF98.00-P-2045A
		Cavity preservation gun Sata HRS no. 11072	*WE58.40-Z-1006-08A
		MB cavity wax preservation, 1 I	*BR00.45-Z-1003-05A
2	Remove cavity sealant from drain holes

WORKSHOP EQUIPMENT

WE58.40-Z-1006-08A

Cavity preservation gun

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1003-05A	Preservation agent	A 000 986 72 70 05