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Repairing cable harness by soldering - AR00.19-P-0100-05A

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07705181Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit, Basic (000 589 13 99 00)
G07705182Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Wire Stripper (220 589 01 99 40)
G07705183Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying Welding Bead Catcher (129 589 01 98 00)
G07705184Courtesy of MERCEDES-BENZ USA

IMPORTANT Ensure that lead-free solder is used.

  1. Strip line (2) using MPECIAL TOOL wire stripper.

    NOTES Do not damage, bend or twist wire leads, otherwise a perfect connection cannot be guaranteed.

  2. Fill solder connection (1) in soldering area with soldering paste.
    Fig 5: Identifying Radial And Axial Version Solder Connections
    G07705185Courtesy of MERCEDES-BENZ USA
  3. Insert cable (1) into solder connector (2).
  4. Introduce solder (3) into solder connector (2) and make solder connection as per the drawings opposite.
  5. Clean residues from soldering join and contact.
    Fig 6: Identifying Radial And Axial Version Solder Connections
    G07705186Courtesy of MERCEDES-BENZ USA