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Home >> Mercedes Benz >> 2011 >> G55 >> Repair and Diagnosis >> Restraints >> Seat Belts >> Seats & Restraints -- Testing & Repair -- G-Class (463) >> Testing & Repair >> Remove/install seat belt with emergency tensioning retractor - AR91.40-P-0630GN

Remove/install seat belt with emergency tensioning retractor - AR91.40-P-0630GN

MODEL 463.236/237/243/245/246/248/249/270/271/323/333/341/346 

Fig 1: Identifying Emergency Tensioning Retractor Components
G07742460Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by performing testing or repair work on airbag or emergency tensioning retractor units. Store airbag units with deployment side facing up; do not expose to temperatures greater than 100 °C. When working on these units, disconnect the power supply. AS91.00-Z-0001-01A
DANGER Risk of injury  caused by release of spring in the automatic belt retractor. Never disassemble automatic belt retractors. AS91.00-Z-0002-01A
IMPORTANT Legal requirements on handling and storing airbags and emergency tensioning retractor units   AH91.00-P-0004-01A
IMPORTANT Assessment of airbag and belt tensioner units in accident vehicles   AH91.00-P-0006-01B
1 Check seat belts and buckles for external damage and correct operation   AP91.40-P-9150GI
2 Remove paneling on B-pillar For model 463.243/245/246/248/249/323/333 up to 31.5.04 with wheelbase of 2850 mm AR68.30-P-4700GN
    For model 463.243/245/246/248/249/323/333 as of production period 1.6.04,
Model 463.236/237/270/271/341/346
AR68.30-P-4700GY
3 Remove nut (1) of front seat belt guide bracket TORQUE SPECIFICATION *BA91.40-P-1002-01C 
4 Remove bolt (2) from front automatic belt retractor (3) TORQUE SPECIFICATION *BA91.40-P-1004-01C 
5 Disconnect electrical connector of driver emergency tensioning retractor squib (R12/1) or front passenger emergency tensioning retractor squib (R12/2)    
NOTES Notes on performing repair, body work and welding on vehicles with airbags and ETR units   AH91.00-P-0002-01M
6 Remove automatic belt retractor (3) NOTES On no account should oil or grease be used to help eliminate noise. Otherwise the function may be impaired. Automatic belt retractors (3) that have been opened are no longer under warranty.
IMPORTANT Noises at inertia reel during belt retraction are caused by operation. The only available response to negative customer feedback regarding unacceptable noise levels is to replace the seat belt assembly in its entirety.
 
    IMPORTANT If the seat belt with emergency tensioning retractor is replaced, the defective seat belt with the emergency tensioning retractor must be disposed of properly:  
REFER TO FORMS Notes on disposing of airbag and emergency tensioning retractor units All models
IMPORTANTInstallation:  Pay attention to left and right versions of inertia reel.
OS91.00-P-0001-01A
7 Install in the reverse order    
SEAT BELTS/EMERGENCY TENSIONING RETRACTORS

Number Designation   Model 463
BA91.40-P-1002-01C Screw/nut on front seat belt guide bracket Nm 35
BA91.40-P-1004-01C Bolt to front inertia reel Nm 35