LEMON Manuals: Even more car manuals for everyone
Home >> Mercedes Benz >> 2011 >> G55 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Pneumatic System -- G-Class (463) >> Testing & Repair >> Remove/install brake booster - AR43.10-P-0350GG

Remove/install brake booster - AR43.10-P-0350GG

MODEL 460, 461 

MODEL 463 except CODE (979) Special protection version 

Fig 1: Identifying Brake Booster Remove/Install Components
G07710901Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of poisoning  caused by swallowing brake fluid. Risk of injury  caused by brake fluid coming into contact with skin and eyes. Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. AS42.50-Z-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
NOTES Notes on externally invisible brake fluid loss   AH42.10-P-9406-02A
NOTES Brake fluid notes   AH42.50-P-0001-01A
1 Reduce vacuum in the brake booster (16) by operating the service brake several times.    
2 Remove stepped tandem master brake cylinder (1) INSPECT Check tandem master brake cylinder (1) for leaks at rear piston. AR42.10-P-0310GG
3 Disconnect vacuum line (8) from brake booster (16)    
4 Remove cover above pedal assembly Model 463  
5 Pull off retainer (26a) and pull out pin (26) IMPORTANTInstallation:  Install new retainer (26a).  
INSPECT Checking     
6 Check pin (26) for signs of wear and damage, replace if necessary    
7 Unscrew nuts (23) from carrier (22) TORQUE SPECIFICATION *BA43.10-P-1002-01B 
8 Detach throttle control system Vehicles with electronic accelerator except model 461.305 /333 /340 /343
IMPORTANT Unscrew nuts from carrier (22) and place control system to the side with lines and cables connected.
 
9 Remove brake booster (16) IMPORTANT Do not damage carrier (22) of brake booster (16).
IMPORTANTInstallation:  Check gasket (21) for damage and proper seating, and replace if necessary.
 
Sealant *BR00.45-Z-1004-01A 
10 Install in the reverse order    
PNEUMATIC BRAKE BOOSTER

Number Designation Model 460, 461 Model 463
BA43.10-P-1002-01B Nut, brake booster to carrier Nm 16 16
REPAIR MATERIALS

Number Designation Order number
BR00.45-Z-1004-01A Sealant A 003 989 01 71