Install rear portal - AR64.20-P-1001-04A
| Risk of death caused by high voltage used for electric welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV light while welding. Risk of poisoning caused by inhaling welding fumes. | Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the hazard area. Use air extractor system. | AS00.00-Z-0007-01A | |
| Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. |
AS00.00-Z-0017-01A | |
| Measures for preventing damage to vehicles or components when performing electric welding work | All models | AH00.00-N-0005-01A | |
| General information on repairs to body | AH60.00-N-0001-01A | ||
| Upper assembly strut for fixing rear portal in place. | Model 461 with code (ZS4) Special protection version FB4, Code (ZS6) Special protection version FB6 and code (ZS7) Special protection version FB7 | WF58.50-P-6420-01A | |
| Lower assembly strut for fixing rear portal in place. | Model 461 with code (ZS4) Special protection version FB4, Code (ZS6) Special protection version FB6 and code (ZS7) Special protection version FB7 | WF58.50-P-6420-02A |
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
- Fit crossmember (55).
- Tack weld crossmember (55) in area A.
- Crossmember (55) in areas B and C
.
- Crossmember (55) in area A
.
- Crossmember (55) in areas D, E, F and G
.
- Fit rear portal (2).
- Fasten rear portal (2) with vise grip pliers.
Vise grip pliers gotis://K_58.3_04.2
- Rear portal (2) in shown area
- Rear portal (2) in shown area
- Rear portal (2) in shown area
- Perform operation step 10 analog on left side of vehicle.
- Rear portal (2) in shown areas
- Rear portal (2) in areas H and J
.
- Rear portal (2) in areas K, L, M and N
- Grind weld joints down flat in areas K, L, M and N.
- Fit shop-made reinforcement shoes (6).
- Shop-made reinforcement shoes (6) in areas O, P, Q and R
- In areas S and T
- Fit left mounting profile for splinter guard (37) with upper assembly strut (39) and lower assembly strut (40) for left side of vehicle.
Only on model 461, 463 with code (ZS4) Special protection version FB4, Code (ZS6) Special protection version FB6 and code (ZS7) Special protection version FB7.
- Fit right mounting profile for splinter guard (38) with upper assembly strut (41) and lower assembly strut (42) for right side of vehicle.
- Right mounting profile for splinter guard (38) in area of arrows
- Perform operation step 21 analog on left side of vehicle.
- Fit reinforcement (43) at top on left mounting profile for splinter guard (37).
- Reinforcement (43) in area U
- Apply sealant as shown on reinforcement (35).
- Fit reinforcement (35).
- Tack weld reinforcement (35).
- Reinforcement (35) in area AE
- Reinforcement (35) in area AF and in area of arrows
- Fit reinforcement (36) on left taillamp (E3).
- Reinforcement (36) in area V
- Reinforcement (36) in area W
.
- Fit reinforcement plate (66).
- Reinforcement (66) in shown areas
- Fit reinforcement (60).
- Tack weld reinforcement (60).
- Reinforcement (60) in area AA
- Reinforcement (60) in area AB, AC and AD
- Reinforcement(60) in area of arrows
- Perform steps 23 to 39 analog to right side of vehicle.