Test brake system with pressure tester for leaks - AR42.10-P-0015T
MODEL 211, 219 with Adaptive Brake (ABR)
| Check | |||
| Risk of poisoning from swallowing brake fluid. Risk of injury from skin and eye contact with brake fluid | Only pour brake fluid into suitable and appropriately marked containers. Wear protective clothing and eye protection when handling brake fluid. | AS42.50-Z-0001-01A | |
| Brake fluid notes | AH42.50-P-0001-01A | ||
| Notes on externally invisible brake fluid loss | AH42.10-P-9406-02V | ||
| Notes on repairs to brake system | AH42.00-P-0003-01A | ||
| 1 | Deactivate easy entry/exit feature | MODEL 211, 219 with CODE 275 Memory package (driver seat, steering column, mirrors) | |
| 2 | Connect filler/bleeder unit to expansion reservoir (1) | ||
| 000 588 01 82 00 Filling unit | WS25.00-P-0016B | ||
| 3 | Detach left front wheel-and-tire assy | MODEL 211, 219 with 6 or 8-piston brake calipers | |
| Model 211 | AP40.10-P-4050Z | ||
| Model 219 | AP40.10-P-4050TX | ||
| 4 | Remove bleed screw from left front brake caliper (2) and connect pressure tester (01) | ||
| 000 588 07 21 00 Test equipment | WS42.00-P-0014B | ||
Pressure testers (01) for hydraulic fluid systems must not be used for systems with brake fluid. The brake fluid will otherwise be mixed with mineral oil, which can cause brake failure! Use correct connection fitting (pitch, cone etc.). Leaks and measurement errors can otherwise occur. Pay attention to manufacturer's operating instructions. In order to avoid measurement errors and incorrect operation. |
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| *BA42.10-P-1002-10H | |||
| *BA42.10-P-1002-10B | |||
| 5 | Bleed pressure tester (01) | ||
| 6 | Switch off filling and bleeding unit and vent pressure | ||
| Measure using pointer device | |||
| Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | AS00.00-Z-0005-01A | |
| 7 | Allow the engine to run at moderate speed and release the accelerator pedal suddenly | ||
| 8 | Immediately press down brake pedal as far as possible and insert brake pedal jack (02) with adapter between brake pedal and seat | Use the brake pedal jack (02) carefully. In order to protect the brake pedal and seat against damage. |
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| Fig 3 | |||
| Fig 2 | |||
| 9 | Read off and note brake pressure on high- pressure gauge of pressure tester (01) | ||
| 10 | Read off and note brake pressure again after 5 minutes on the high-pressure gauge of the pressure tester (01) | ||
| Measure using pointer device | |||
| 11 | Switch off engine and loosen brake pedal jack (02) | ||
| 12 | Push down brake pedal several times | ||
| 13 | Depress brake pedal as far as possible and insert the brake pedal jack (02) with adapter for brake pedal jack between the brake pedal and seat | Use the brake pedal jack (02) carefully. In order to protect the brake pedal and seat against damage. |
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| Fig 3 | |||
| Fig 2 | |||
| 14 | Move back brake pedal jack (02) slowly | ||
| 15 | Read off and note the brake pressure after 2 minutes on the low pressure gauge of the pressure tester (01) | ||
| 16 | Remove brake pedal jack (02) and adapter for brake pedal jack | ||
| 17 | Detach the pressure tester (01) and screw the bleed screw into the brake caliper (2) | ||
| 18 | Bleed brake system | AR42.10-P-0010-02SX | |
| *BA42.10-P-1001-12H | |||
| *BA42.10-P-1001-12B | |||
| *BA42.10-P-1002-10B | |||
| *BA42.10-P-1002-10H | |||
| 19 | Mount left front wheel-and-tire assy | MODEL 211, 219 with 6 or 8-piston brake calipers | |
| Model 211 | AP40.10-P-4050Z | ||
| Model 219 | AP40.10-P-4050TX | ||
| 20 | Detach filling/bleeding device | ||
| 21 | Check fluid level in expansion reservoir (1), correct if necessary | ||
| Model 211 | AP42.10-P-4210Z | ||
| MODEL 219 | AP42.10-P-4210TX | ||
| *BA42.50-P-1001-01D |
REAR AXLE BRAKE CALIPER
| Number | Designation | Model 219 | |
|---|---|---|---|
| BA42.10-P-1001-12B | Bleed screw to brake caliper | Nm | 14 |
REAR AXLE BRAKE CALIPER
| Number | Designation | MODEL 211 (except 211.076/077/276/277) | MODEL 211.076/077/276/277 | |
|---|---|---|---|---|
| BA42.10-P-1001-12H | Bleed screw to brake caliper | Nm | 14 | 14 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | Model 219.372/376/377 | MODEL 219.322/354/356/357/375 | |
|---|---|---|---|---|
| BA42.10-P-1002-10B | Bleed screw to brake caliper | Nm | 14 | 14 |
FRONT AXLE BRAKE CALIPER
| Number | Designation | MODEL 211 (except 211.076/077/276/277) | MODEL 211.076/077/276/277 | |
|---|---|---|---|---|
| BA42.10-P-1002-10H | Bleed screw to brake caliper | Nm | 14 | 14 |
BRAKE SYSTEM - HYDRAULICS
| Number | Designation | Model 211, 230, 240 | Model 219 | |
|---|---|---|---|---|
| BA42.50-P-1001-01D | Cap to brake fluid expansion reservoir | Nm | ≈2 | ≈2 |