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Home >> Mercedes Benz >> 2011 >> CLS63 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Brakes - Hydraulic & Mechanical Systems - 219 Chassis >> Testing & Repair >> Remove/install pressure reservoir for Sensotronic Brake Control (SBC) hydraulic unit - AR42.46-P-0011TX

Remove/install pressure reservoir for Sensotronic Brake Control (SBC) hydraulic unit - AR42.46-P-0011TX

MODEL 219 with Sensotronic Brake Control (SBC) 

Fig 1: Identifying Pressure Reservoir For Sensotronic Brake Control (SBC) Hydraulic Unit Remove/Install Components
G10768016Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by body parts being jammed or crushed. Risk of injury  to skin and eyes caused by brake fluid spraying out at high pressure when working on the SBC brake system Deactivate SBC brake system using STAR DIAGNOSIS. AS42.46-Z-0001-01A
NOTES Notes on repairs to brake system   AH42.00-P-0003-01A
1 Deactivate SBC brake system using STAR DIAGNOSIS. IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "SBC-Sensotronic Brake Control"/"Deactivate 'SBC' system".
Then process all the individual steps from top to bottom.
 
REFER TO SELF-DIAGNOSTIC SYSTEMS Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
STAR DIAGNOSIS, diagnosis system *WH58.30-Z-1048-13A 
2 Remove SBC hydraulic unit (A7/3)   AR42.46-P-0010TX 
DANGER Risk of injury  caused by drilling gas-filled assemblies or components (noncombustible gases) Wear safety glasses and a face mask. AS00.00-Z-0006-01A
3 Detach pressure reservoir (1) from SBC hydraulic unit (A7/3) NOTESCLEAN Clean the area around the separation point thoroughly before opening the SBC system. Even minute particles of dirt, introduced into the hydraulic components, can result in malfunctions and a total failure of the SBC system.
NOTES To prevent damage, collect escaping brake fluid using a lint-free and absorbent rag.
IMPORTANT Counterhold the SBC hydraulic unit (A7/3) by hand.
IMPORTANT Do not recut the thread in the pressure reservoir and SBC hydraulic unit (A7/3).
INSTALLATION IMPORTANT Apply brake fluid to the O-ring of the pressure reservoir (1).
 
    TORQUE SPECIFICATION *BA42.46-P-1003-01B 
REFER TO FORMS Notes on scrapping gas-filled hydraulic components   OS00.00-P-1000-01A
REFER TO FORMS Disposing on spring actuator   OS32.30-P-0620-01A
4 Install in the reverse order    
CLEAN Clean     
5 Rinse off spilled brake fluid with water    
6 Bleed brake system with STAR DIAGNOSIS IMPORTANT When performing the bleeding operation, it is essential to observe the instructions in the document "Bleeding brake system using STAR DIAGNOSIS".
IMPORTANT The following steps should be run through in STAR DIAGNOSIS:
Select menu item "Initial startup after repair"/"Install new pressure reservoir for brake system".
Then process all the individual steps from top to bottom.
AR42.10-P-0012TX 
SENSOTRONIC BRAKE CONTROL (SBC)

Number Designation Model 219
BA42.46-P-1003-01B Pressure reservoir to SBC hydraulic unit Nm 50
COMMERCIALLY AVAILABLE TOOLS

Number Designation
WH58.30-Z-1048-13A STAR DIAGNOSIS, diagnosis system; Compact Passenger Car 6511 1801 00