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Home >> Mercedes Benz >> 2011 >> C63 >> Repair and Diagnosis >> Electrical >> Motors, Switches, Relays >> Testing & Repair - C63/C350 (204) >> Testing & Repair >> Remove contacts from sensor laminated contact coupling - AR00.19-P-0120-02B

Remove contacts from sensor laminated contact coupling - AR00.19-P-0120-02B

Fig 1: Identifying New Passenger Vehicle Wiring Harness Repair Kit (220 589 04 99 00)
G07529698Courtesy of MERCEDES-BENZ USA
Fig 2: Identifying Wiring Harness Repair Kit Basic (000 589 13 99 00)
G07529699Courtesy of MERCEDES-BENZ USA
Fig 3: Identifying Blade Holder With Clamping Pliers (220 589 01 99 50)
G07529700Courtesy of MERCEDES-BENZ USA
Fig 4: Identifying SLK 2.8 Blade (220 589 01 99 62)
G07529701Courtesy of MERCEDES-BENZ USA

Unfasten secondary release on version with locking bar 

  1. Using a suitable tool, push tabs of locking bar (1) in direction of arrow out of locked position.
    Fig 5: Pushing Tabs Of Locking Bar
    G07529702Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with locking slider 

  2. Using a suitable tool, move locking slider (3) in direction shown by arrow.
    Fig 6: Moving Locking Slider
    G07529703Courtesy of MERCEDES-BENZ USA

    Unfasten secondary release on version with locking striker 

  3. Using a suitable tool (1), press open the locking bar (2) in direction of arrow.

    NOTES The seal may be damaged if the tool (1) is inserted too far. Prying up the locking striker (2) beyond the stop may destroy the locking striker (2).

    IMPORTANT The locking striker (2) remains unlocked when the female contacts are unpinned.

    Fig 7: Pressing Open Locking Bar
    G07529704Courtesy of MERCEDES-BENZ USA

    Unpin female contacts from coupling 

  4. Insert blade holder with SPECIAL TOOL clamping pliers and SPECIAL TOOL SLK 2.8 blade from front side though openings at contact cavity of coupling (1).

    IMPORTANT This results in the spring shackles (2) being compressed.

  5. A slight tug on the corresponding cable will remove the female contact from the coupling.

    IMPORTANT Rocking the contact pin back and forth, thus making use of the full housing tolerance, may help to unpin the contact.

    Fig 8: Inserting Blade Holder From Front Side Though Openings At Contact Cavity Of Coupling
    G07529705Courtesy of MERCEDES-BENZ USA