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Gap dimensions on hoods, doors and lids - AR60.00-P-0700-01CW

MODIFICATION NOTES

19.3.08 Gap dimension, front door to fender Model 204.0/2 *BE60.00-P-1002-01U 
  Gap dimension, front door to rear door Model 204.0/2 *BE60.00-P-1002-01U 
  Gap dimension, front door to roof frame Model 204.0/2 *BE60.00-P-1002-01U 
  Gap dimension, rear door and roof frame Model 204.0/2 *BE60.00-P-1002-01U 
  Gap dimension, rear door to side piece, bottom Model 204.0/2 *BE60.00-P-1002-01U 
CHECK VALUES FOR GAPS

Number Designation Model 204.0 Model 204.2
BE60.00-P-1001-01U Gap dimension Engine hood to fender Dimension "A" mm 4 (±1) 4 (±1)
Engine hood to headlamp Dimension "B" mm 4 (±1) 4 (±1)
Engine hood to radiator grille Dimension "C" mm 6 (±1) 6 (±1)
Engine hood to bumper Dimension "D" mm 4 (±1.5) 4 (±1.5)
Engine hood to A-pillar Dimension "E" mm 4.5 (±1) 4.5 (±1)
Bumper to headlamp Dimension "F" mm 3 (±1) 3 (±1)
  See picture AR60.00-P-0700-01CW  AR60.00-P-0700-01CW 
BE60.00-P-1002-01U Gap dimension Front door to fender Dimension "G" mm 4 (+1/-0.5) 4 (+1/-0.5)
Front door to rear door Dimension "H" mm 4 (+1/-0.5) 4 (+1/-0.5)
Front door to roof frame Dimension "I" mm 15 (+0.5/-1) 15 (+0.5/-1)
Rear door to roof frame Dimension "J" mm 15.5 (+1/-0.5) 15.5 (+1/-0.5)
Rear door to side section, bottom Dimension "K" mm 4 (+1/-0.5) 4 (+1/-0.5)
Driver door cover to rear door cover Dimension "W" mm 4 (+1.5) 4 (+1.5)
  See picture AR60.00-P-0700-01CW  AR60.00-P-0700-01CW 
BE60.00-P-1003-01U Gap dimension Trunk lid to rear fender, top Dimension "L" mm 4 (±1) -
Trunk lid to rear lamp unit Dimension "M" mm 4 (±1) -
Trunk lid to bumper Dimension "N" mm 5.5 (±1) -
Rear fender to rear lamp unit Dimension "O" mm 1 (±1) 1 (±1)
Taillamp to bumper Dimension "P" mm 2 (±1) 2 (±0.5)
Taillamp, trunk lid to taillamp Dimension "M1" mm - -
  See picture AR60.00-P-0700-01CW  -
BE60.00-P-1004-01U Gap dimension Fuel filler flap (around) Dimension "Q" mm 3.0 (±0.5) 3.0 (±0.5)
  See picture AR60.00-P-0700-01CW  -
BE60.00-P-1005-01U Gap dimension Liftgate to roof Dimension "R" mm - 4.5 (±1)
Liftgate to roof (spoiler removed) Dimension "R1" mm - -
Spoiler to roof Dimension "R2" mm - -
Liftgate to rear fender Dimension "S" mm - 4.2 (±1)
Liftgate to taillamp Dimension "T" mm - 4 (±1)
Liftgate to bumper Dimension "U" mm - 4 (±1)
Liftgate to D-pillar Dimension "V" mm - 4.2 (±1)
Rear window and D-pillar Dimension "X" mm - -
Top sliding roof to roof Dimension "Y" mm - -
Rear window to liftgatebottom Dimension "Z" mm - -
  See picture - -
CHECK VALUES FOR GAPS

Number Designation Model 204.3
BE60.00-P-1001-01W Gap dimension Engine hood to fender Dimension "A" mm 4 (±1)
Engine hood to headlamp Dimension "B" mm 4 (±1)
Engine hood to bumper Dimension "C" mm 6 (+1/-2)
Engine hood to A-pillar Dimension "D" mm 4.5 (+2/-1)
Bumper to headlamp Dimension "E" mm 2.5 (±1.5)
See picture AR60.00-P-0700-01CW 
BE60.00-P-1002-01W Gap dimension Front door to fender Dimension "F" mm 4 (+1.5/-0.5)
Front door to rear fender Dimension "G" mm 4 (+1/-0.5)
See picture AR60.00-P-0700-01CW 
BE60.00-P-1003-01W Gap dimension Trunk lid to rear fender, top Dimension "H" mm 4 (±1)
Trunk lid to bumper Dimension "I" mm 5.5 (±2)
Rear fender to rear lamp unit Dimension "J" mm 2 (+1.5/-1)
Taillamp to bumper Dimension "K" mm 2 (±1)
Taillamp, trunk lid to taillamp Dimension "L" mm 4 (±1)
See picture AR60.00-P-0700-01CW 
BE60.00-P-1004-01W Gap dimension Fuel filler flap (around) Dimension "M" mm 3 (+1/-0.5)
See picture AR60.00-P-0700-01CW 
Fig 1: Identifying Feeler Gauge (129 589 03 21 00)
G07527946Courtesy of MERCEDES-BENZ USA

Shown on model 204.0 

Fig 2: Identifying Hood, Doors And Lids Adjusting Dimensions
G07527947Courtesy of MERCEDES-BENZ USA

IMPORTANT Adjust hood, doors and lids as shown in drawings in magnifying glasses. The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 1 mm over the entire length. If the inside clearance is too large or too small, the movable body parts must be centered accordingly. The reference measurements apply only for repair work on vehicles damaged in accidents.

Front door to roof frame (dimension "I") is not a circumferential reference dimension, therefore it is necessary to maintain the approval position according to the drawing in magnifying glass.

Shown on model 204.0 

IMPORTANT Rear door to roof frame (dimension "J") is not a circumferential reference dimension, therefore it is necessary to maintain the approval position according to the drawing in magnifying glass.

Fig 3: Identifying Rear Door To Roof Frame Dimension - Model 204.0
G07527948Courtesy of MERCEDES-BENZ USA

Shown on model 204.2 

IMPORTANT Rear door to roof frame (dimension "J") is not a circumferential reference dimension, therefore it is necessary to maintain the approval position according to the drawing in magnifying glass.

Fig 4: Identifying Rear Door To Roof Frame Dimension
G07524540Courtesy of MERCEDES-BENZ USA

Illustrated on model 204.3 

IMPORTANT Adjust hood, doors and lids as shown in drawings. The gap should not run wedge-shaped or be too narrow at points. Deviations from parallel gap should be max. 1 mm over the entire length. If the inside clearance is too large or too small, the movable body parts must be centered accordingly. The reference measurements apply only for repair work on vehicles damaged in accidents.

Fig 5: Identifying Hood, Doors And Lids Adjusting Dimensions
G07524541Courtesy of MERCEDES-BENZ USA

Illustrated on model 204.3 

Fig 6: Identifying Tailgate Adjusting Dimensions
G07524542Courtesy of MERCEDES-BENZ USA