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Home >> Mercedes Benz >> 2011 >> C63 >> Repair and Diagnosis >> Brakes >> Mechanical - Hydraulic >> Pedal Assembly -- C63/C350 (204) >> Testing & Repair >> Remove/install pedal assembly - AR29.10-P-0300CW

Remove/install pedal assembly - AR29.10-P-0300CW

MODEL 204, 207 

Vehicles with manual transmission 

Fig 1: Identifying Pedal Assembly Remove/Install Components
G07532808Courtesy of MERCEDES-BENZ USA

Vehicles with manual transmission with code (494) USA version 

Fig 2: Identifying Start Enable Clutch Pedal Switch
G07532807Courtesy of MERCEDES-BENZ USA

Models with automatic transmission 

Fig 3: Identifying Pedal Assembly Remove/Install Components
G07532810Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
NOTES Brake fluid notes   AH42.50-P-0001-01A
1 Open engine hood Model 204  
    Model 207 AR88.40-P-1000EW
2 Suction off brake fluid from expansion reservoir Vehicles with manual transmission  
    IMPORTANT Suction off until the connection of the connector hose (1).  
3 Detach connector hose (1) from expansion reservoir Vehicles with manual transmission  
4 Remove left cover below dashboard    
5 Separate electrical connector (2) and remove cover (3)    
6 Unscrew locking bolt (4b) and remove brake pedal from clevis (4) IMPORTANTInstallation  : Safety screw (4b) must  be replaced.  
    TORQUE SPECIFICATION *BA43.10-P-1002-01J 
7 Unscrew nuts (5). TORQUE SPECIFICATION *BA29.10-P-1001-02G 
8 Pull out securing clamp (6a) and remove hydraulic line (6b) from master cylinder (6) Vehicles with manual transmission  
    NOTES Avoid brake fluid and contamination in the interior otherwise parts in the interior will become damaged.  
    IMPORTANT Seal hydraulic line (6b) with SPECIAL TOOL stop plugs.  
    SPECIAL TOOL Fig 4
9 Disconnect electrical connector (7) on switch (S40/3) Vehicles with manual transmission  
10 Disconnect electrical connector at switch (S40/5) Vehicles with manual transmission with code (494) USA version  
11 Remove pedal assembly (8)    
12 Install in the reverse order    
13 Bleed clutch operating system Vehicles with manual transmission  
    Model 204 AR25.20-P-0070CW
    Model 207 AR25 20-P-0070CWA
14 Check master cylinder (6) for proper operation and leaktightness Vehicles with manual transmission  
PEDALS, BEARING BRACKET

Number  Designation    Model 204 
BA29.10-P-1001-02G Nut, pedal assembly to firewall Nm 20
PNEUMATIC BRAKE BOOSTER

Number  Designation    Model 204 
BA43.10-P-1002-01J Brake booster to brake pedal Nm 20
Fig 4: Identifying Set Of Stop Plugs (129 589 00 91 00)
G07507854Courtesy of MERCEDES-BENZ USA