Remove, install rear panoramic roof cover - AR77.21-P-0751EW
MODEL 204.3, 207.3, 212.0 with CODE (413) Panoramic glass roof with top sliding roof
| Remove | |||
| Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
| 1 | Prepare adhesive cartridge | Heat up adhesive cartridge for at least 20 min. Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 |
BR00.45-Z-1089-02A |
| 2.1 | Remove multifunction antenna (A28/11) or multifunction antenna mockup (4) | Model 204.3, 207.3 | AR82.70-P-8951EC |
| 2.2 | Remove multifunction antenna (A28/11) | If equipped | |
| 2.3 | Remove cover for antenna and antenna mock-up | Model 212.0 as of model year 2011 | |
| 3 | Mark cutting edge along broken line | The dimension (a) is 10 mm from the outer edge of the panoramic roof cover (1) Two adhesive beads (7) are located in the cross-hatched areas (b). | |
| 4 | Press out reinforcement (5) on multifunction antenna (A28/11) or multifunction antenna mockup (4) downward | ||
| 5 | Mask inside of hole in body resulting from removal of multifunction antenna (A28/11) or multifunction antenna mockup (4) with adhesive tape (9). | This is intended to prevent metal shavings from falling down into the interior compartment. | |
| 6 | Cover rear window (2) and rear glass roof (3) over full surface | Ensure that the rear window (2) and the rear glass roof (3) are not damaged by metal shavings. | |
| 7 | Risk of injury caused by slipping when clamping blade in the multicutter and by splinters when cutting out bonded windows Cut panoramic roof (1) along marked cutting edge | Wear protective gloves and safety glasses. Use FSC 1.6 window removal tool in combination with circular sawing blade. |
|
| 8 | Bend open panoramic roof cover (1) toward rear with pliers until adhesive bead (7) is accessible. | ||
| 9 | Cut adhesive beads (7) with scraper or knife and remove panoramic roof cover (1) | ||
| Install | |||
| 10 | Thoroughly remove metal shavings. | Remove entire metal shavings to prevent corrosion | |
| 11 | Fold back seal (6) in area of panoramic roof cover (1) and fix in place with adhesive tape. | ||
| 12 | Prepare panoramic roof cover (1) for installation | AR77.21-P-0751-01EW | |
| 13 | Prepare body flange (8) for panoramic roof cover (1) for installation | AR77.21-P-0751-02EW | |
| 14 | Apply adhesive material for panoramic roof cover (1) | AR77.21-P-0751-03EW | |
| 15 | Remove panoramic roof cover (1) | AR77.21-P-0751-04EW | |
| 16 | Install reinforcement (5) on multifunction antenna (A28/11) or multifunction antenna mockup (4) | Install reinforcement (5) only after adhesive has completely cured | |
| 17.1 | Install multifunction antenna A28/11) or multifunction antenna mockup (4) | Model 204.3, 207.3 | AR82.70-P-8951EC |
| 17.2 | Install multi-function antenna | If equipped | |
| 17.3 | Install cover for antenna and antenna mock- up | Model 212.0 as of model year 2011 |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1089-02A | Repair kit, installing window, 1-component adhesive, replaced by: A 221 670 81 01 | A 221 670 21 01 |