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Remove/install front door lining - AR72.10-P-1000CW

MODEL 204, 212 

Shown on model 204.0 

Fig 1: Identifying Front Door Lining Remove/Install Components
G07531758Courtesy of MERCEDES-BENZ USA

Model 212 

Fig 2: Identifying Front Door Lining Remove/Install Components
G07531759Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
DANGER Risk of injury  caused by fingers being pinched or crushed  when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof Keep body parts and limbs well clear of moving parts. AS00.00-Z-0011-01A
1 Wind crank window fully down Model 204, model 212 without code (Z04) Light armoring  
2 Loosen window frame paneling (2) with assembly wedge (12) until expansion clip (3) is accessible. IMPORTANT On model 212 without code (Z04) Light armoring, lift window frame paneling (2) with assembly wedge (12) starting at top of corner of window frame and pull window frame paneling (2) upward until expansion clip (3) is accessible instead of positioning assembly wedge (12) as shown.
SPECIAL TOOL
Fig 3
3 Remove expansion clip (3). IMPORTANT On model 212 without code (Z04) Light armoring, pull pin (4) out of expansion clip (3) with suitable pliers. Then turn pin (4) 90° and press into expansion clip (3) until it arrests. Then hold expansion clip (3) with pliers on pin (4) and pull out of door lining (1).  
    INSTALLATION IMPORTANT Installation: On model 212 without code (Z04) Light armoring, unlock pin (4) and pull out expansion clip (3). Then turn pin (4) 90° and reinstall expansion clip (3). Insert expansion clip (3) into door lining (1) and press in pin (4).  
4.1 Remove bolts (5) Model 204  
4.2 Unclip cover (13) with assembly wedge (12) and unscrew bolts (14) Model 212
SPECIAL TOOL
Fig 3
5 Remove mirror triangle cover MODEL 212 with CODE (Z04) Light armoring  
6 Unclip door lining on mounting clips (6) from front door (7). DANGER Move mounting wedge (12) directly to fastening clips (6) and ensure that the retaining tabs on the fastening clip (6) do not tear out of the door lining (1).
SPECIAL TOOL
Fig 3
7 Horizontally loosen door lining (1) to side from front door (7). Guide lock button (8) out of door lining (1). IMPORTANT Loosen door lining (1) from front door (7) until electrical connectors (10) on left front door control unit (N69/1) or right front door control unit (N69/2) and inside door opener Bowden cable (9) are accessible.
IMPORTANTInstallation  : Ensure that door lining (1) is seated correctly in inner sealing frame.
 
8 NOTES Disconnect electrical connectors (10) from left front door control unit (N69/1) or right front door control unit (N69/2)
Information on preventing damage to electronic components due to electrostatic discharge
AH54.00-P-0001-01A
9 Unhook inside door opener Bowden cable (9) from inner door handle (11).    
10 Disconnect electrical connector on left front door sound system bass speaker or right front door sound system medium frequency and bass speaker. Model 212 with code (810) Sound system  
11.1 Remove door lining (1) Model 204, model 212 with code (Z04) Light armoring  
11.2 Remove door lining (1) Only on model 212 without code (Z04) Light armoring
INSTALLATION IMPORTANTInstallation  : Screw in bolts (14) only to stop, because it may be necessary to check or adjust the door lining in relation to the instrument panel after installing the door lining (1).
Refer to:
Check adjustment of door lining in relation to instrument panel, adjust
AR72.10-P-1000-02EW
12 Install in the reverse order    
Fig 3: Identifying Mounting Wedge (110 589 03 59 00)
G07531760Courtesy of MERCEDES-BENZ USA