Remove/install door module - AR72.10-P-0900CW

MODEL 204

MODEL 212 except CODE (Z04) Light armoring

Shown on model 204.0 with code (523) MB Audio 20 radio

Fig 1: Identifying Door Module Remove/Install Components (1 Of 2)

Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Door Module Remove/Install Components (2 Of 2)

Courtesy of MERCEDES-BENZ USA

	Remove/install
	Risk of injury caused by fingers being pinched or crushed when removing, installing or aligning hoods, doors, trunk lids, liftgates or sliding roof	Keep body parts and limbs well clear of moving parts.	AS00.00-Z-0011-01A
	Risk of injury due to hands being crushed when window glass is not secure	Secure window to prevent it from falling down.	AS67.00-Z-0002-01A
1	Loosen left and right crank window (2), completely push upward and secure against falling down with suitable adhesive tape (3).		AR72.10-P-1900CW
2	Remove mirror triangle paneling (4).
3	Remove damping material (5) from mirror triangle.	On model 204 with code (523) MB Audio 20 radio or with code (510) Audio 20 including CD changer or with code (525) MB Audio 50 APS radio or with code (511) Audio 50 APS including CD changer or with code (527) COMAND APS with single DVD drive (with navigation) or With code (512) COMAND APS with DVD changer
4	Remove electrical line (6) from retaining clip (7).	On vehicles with code (523) MB Audio 20 radio or with code (510) Audio 20 including CD changer or with code (525) MB Audio 50 APS radio or with code (511) Audio 50 APS including CD changer or with code (527) COMAND APS with single DVD drive (with navigation) or With code (512) COMAND APS with DVD changer
5	Remove outside door handle
6	Take off gaskets (8)
7	Loosen bolts (9), push bearing bracket (10) toward front and unhook
8	Disconnect electrical connectors (12) from left front door control unit (N69/1) or right front door control unit (N69/2)	The number of electrical connectors (12) differs depending on the vehicle equipment.
	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
9	Remove bolts (14)		*BA72.10-P-1005-01S
10	Cut rivet heads out of rivets (13, arrow).	Installation : Fasten door module (1) with rivets (13, arrow) to front door (11).
			Fig 4
			Fig 5
		Rechargeable drill/screwdriver
		Hand riveting tool
11	Loosen door module (1) from front door (11) and remove.	Do not bend door module (1), because bent door module (1) must be replaced.	Fig 3
12	Press out any pieces of rivet remaining in the inner door panel.		Fig 6
13	Completely remove rivet residues and drilling chips from front door (11).	Remove all rivet residue. Remaining rivet residues cause corrosion damage on front door (11).
		Wet/dry vacuum cleaner
14	Install in the reverse order