Remove/install crossmember under instrument panel - AR68.10-P-1120CW
MODEL 204, 207, 212
Shown on model 204.0 up to 28.2.2011, with code (275) Memory package (driver seat, steering column, mirrors)
Model 212 with code (279) Electronic drive stage selection
Shown on model 204.0 up to 28.2.2011
Shown on model 204.2 as of 1.3.2011
| Removing | |||
| 1 | Remove dashboard | Model 204.0/2/3 | AR68.10-P-1000CW |
| Model 204.9 | AR68.10-P-1000CY | ||
| Model 207, 212 | AR68.10-P-1000EW | ||
| 2 | Completely remove all electrical lines from crossmember (1). | ||
| Fig 5 | |||
| 3 | Disconnect electrical connector (2) and remove electrical line (3) from air conditioner housing (A32) | ||
| 4 | Disconnect electrical connectors (16) from additional battery (G1/7) | Model 212 with code (279) Electronic drive selection stage | |
| 5 | Remove bracket (17) from mount (18) with lines connected | Model 212 with code (279) Electronic drive selection stage | |
| 6 | Remove center damper mat (4). | Model 204 |
|
| 7 | Fold over left damper mat (5) and lay down into footwell | Model 204 |
|
| 8 | Unclip line bracket (7) on electrical line (6) fro steering column tube (11) | Model 204 | |
| 9 | Unscrew bolt (8) | ||
| 10 | Unscrew nuts (9) | ||
| 11 | Unscrew bolt (19) from COMAND air duct (20) | Model 204.2 as of 1.3.2011 | |
| 12 | Unscrew bolts (10) and lay steering column tube (11) down into footwell | ||
| 13 | Unscrew bolt (15) | On vehicles with code (527) COMAND APS with single DVD drive (with navigation) or with code (512) COMAND APS including DVD changer | |
| 14 | Remove bolt (12) | ||
| 15 | Remove bolts (13) | ||
| 16 | Remove bolts (14) | ||
| 17 | Remove crossmember (1) on driver side from vehicle with aid of helper | ||
| Install | |||
| 18 | Position crossmember (1) in vehicle with aid of helper. | ||
| 19 | Position all electrical lines on crossmember (1). | ||
| 20 | Screw in bolts (12, 13, 14) to stop, do not tighten. | ||
| 21.1 | Align crossmember (1) with markings on bolts (14) | ||
| 21.2 | Center crossmember (1) between A-pillars. | ||
| 22 | Tighten bolts (14) | *BA68.10-P-1001-02D | |
| 23 | Tighten bolts (13) | *BA68.10-P-1002-02D | |
| 24 | Tighten screw (12) | *BA68.10-P-1003-02D | |
| 25 | Tighten screw (15) | On vehicles with code (527) COMAND APS with single DVD drive (with navigation) or with code (512) COMAND APS including DVD changer | |
| 26 | Position steering column tube (11) on crossmember (1) and tighten bolts (10). | *BA46.10-P-1001-03Q | |
| *BA46.10-P-1002-03Q | |||
| 27 | Tighten bolt (19) on COMAND air duct (20) | Model 204.2 as of 1.3.2011 | |
| 28 | Tighten nuts (9) | ||
| 29 | Tighten screw (8) | ||
| 30 | Fasten line bracket (7) with electrical line (6) to steering column tube (11). | Model 204 | |
| 31 | Position left damper mat (5) and center damper mat (4) on installation location. | Model 204 | |
| 32 | Install bracket (17) on mount (18) with lines connected | Model 212 with code (279) Electronic drive selection stage | |
| 33 | Connect electrical connectors (16) from additional battery (G1/7) | Model 212 with code (279) Electronic drive selection stage | |
| 34 | Install electrical line (3) on air conditioner housing (A32) and connect electrical connector (2) | ||
| 35 | Fasten electrical lines on crossmember (1). | ||
| 36 | Installing instrument panel | Model 204.0/2/3 | AR68.10-P-1000CW |
| Model 204.9 | AR68.10-P-1000CY | ||
| Model 207, 212 | AR68.10-P-1000EW |
JACKET TUBE
| Number | Designation | Model 204 | Model 207 | Model 212 | |
|---|---|---|---|---|---|
| BA46.10-P-1001-03Q | Lower bolt, jacket tube to cross member below instrument panel | Nm | 26 | 26 | 26 |
| BA46.10-P-1002-03Q | Upper bolt, jacket tube to cross member below instrument panel | Nm | 26 | 26 | 26 |
CROSSMEMBER BELOW DASHBOARD
| Number | Designation | Model 204 | Model 207 | Model 212 | |
|---|---|---|---|---|---|
| BA68.10-P-1001-02D | Bolt for crossmember on A-pillar | Nm | 25 | 25 | 25 |
| BA68.10-P-1002-02D | Bolt, crossmember to firewall below windshield | Nm | 25 | 25 | 25 |
| BA68.10-P-1003-02D | Bolt, crossmember strut to transmission tunnel | Nm | 50 | 50 | 50 |