Install rear center section with cross member and weld in - AR64.20-P-1060-06V

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1003-01A	Electrode miller
WH58.30-Z-1003-02A	Clamping pliers
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 rpm)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-02A	Inert gas welder
WE58.40-Z-1002-02A	Spot welder
WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1005-03A	Wet/dry vacuum cleaner

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 1: Identifying Welding Areas On Rear Cross Member

Courtesy of MERCEDES-BENZ USA

1. Install rear cross member (2) with straightening set (3), install and fasten with clamping pliers.
2. Weld in rear cross member (2) with (areas F, G, H, I, J, K, L, M and N).
3. Remove straightening set (3).
4. Coat rear inner cross member with zinc dust paint
   Fig 2: Identifying Welding Areas On Rear Centre Section

   Courtesy of MERCEDES-BENZ USA
5. Install rear center section (1) with straightening set (4), fit and fasten with clamping pliers.
6. Weld in rear center section (1) with (areas A, B and C).
7. Remove straightening set (4).
8. Finish welding on rear center section (1) with
9. Weld in rear center section (1) with (area D).
   Fig 3: Identifying Welding Areas On Rear Centre Section (Area D)

   Courtesy of MERCEDES-BENZ USA
10. Weld in rear center section (1) with (area E).
11. Clean weld with round wire brush (area E).
12. Remove grinding and drilling chips with wet/dry vacuum cleaner.
    Fig 4: Identifying Straightening Set And Welding Areas In Rear Center Section (Area E)

    Courtesy of MERCEDES-BENZ USA