Prepare longitudinal member front section - AR62.20-P-1260-05V

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1001-03A	Round wire brush, braided, dia. 70 mm
WH58.30-Z-1021-04A	Cutting disk, dia. 65 mm, 80 m/s (max. 23, 500 RPM)
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)

WORKSHOP EQUIPMENT

WE58.40-Z-1001-03A	Drill (electric/pneumatic)
WE58.40-Z-1002-03A	Straight grinder (electric/pneumatic)
WE58.40-Z-1003-03A	Angle grinder (electric/pneumatic)
WE58.40-Z-1004-03A	Body saw (electric/pneumatic)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Mark cutting line (area A).
Cut separation point with body saw (area A).
Remove front longitudinal member section
Sand connection surfaces down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
Coat insides of spot weld flanges with zinc dust paint.
Dimensions:

Fig 1: Identifying Shaded Areas And Area A
Courtesy of MERCEDES-BENZ USA

Fig 2: Identifying Shaded Areas And Area B
Courtesy of MERCEDES-BENZ USA

Dimensions:
Mark cutting line (area B).
Cut separation point with body saw (area B).
Remove front longitudinal member section
Bend open sheet metal lug on front longitudinal member section (arrow)
Sand connection surfaces down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
Coat insides of spot weld flanges with zinc dust paint.