Completely remove front cross member - AR62.30-P-1300-09V
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm |
| WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm |
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1018-07A | Primer spray can with repair kit | A 000 986 32 50 |
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
- Coarsely cut separation on front cross member (2) with body saw (areas A and B).
Do not damage front longitudinal member.
- Remove section from front cross member (2)
- Expose spot welds on center support (3) (area C).
- Cut spot welds out of center support (3) with
spot weld milling cutter (area C).
- Expose spot welds on front cross member (2) (areas D, E, F and G).
- Drill dia. 6.5 mm spot welds in front cross member (2) (areas D, E, F and G).
- Remove section from front cross member (2)
- Expose spot welds on front cross member (2.1) (areas H, I, J and K).
- Cut spot welds out of front cross member (2.1) with
spherical milling cutter (areas H, I, J and K).
- Remove remaining piece from front cross member (2.1)
- Sand connection surfaces down to bare metal in shaded areas.
- Remove grinding and drilling chips with wet/dry vacuum cleaner.
- Coat insides of spot weld flanges with zinc dust paint.
- Apply primer to inside of rivet connections