Completely prepare front cross member - AR62.30-P-1300-10V

COMMERCIALLY AVAILABLE TOOLS

Number	Designation
WH58.30-Z-1024-04A	Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM)

WORKSHOP EQUIPMENT

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

REPAIR MATERIALS

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Fig 1: Identifying Shaded Areas On Cross Member

Courtesy of MERCEDES-BENZ USA

Grind connection surfaces on front cross member down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
Coat insides of spot weld flanges with zinc dust paint.

Fig 2: Identifying Shaded Areas For Grinding Connection Surfaces On Front Cross Member Cover
Courtesy of MERCEDES-BENZ USA
Grind connection surfaces on front cross member cover down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
Coat insides of spot weld flanges with zinc dust paint.