Partially remove front cross member - AR62.30-P-1350-04V
COMMERCIALLY AVAILABLE TOOLS
| Number | Designation |
|---|---|
| WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13, 250 RPM) |
WORKSHOP EQUIPMENT
| WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
| WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
| WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
| WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
| WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
REPAIR MATERIALS
| Number | Designation | Order number |
|---|---|---|
| BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
Dimensions:
- Mark cutting lines on front cross member (2) and front cross member cover panel (1) (area A).
- Cut separation points on front cross member (2) and front cross member cover panel (1) with body saw (area A).
- Remove section from front cross member (2) and front cross member cover panel (1).
- Mark cutting line on front cross member cover panel (1) (area B).
- Drill dia. 10 mm hole in front cross member cover panel (1) (area C).
- Cut separation point on front cross member cover panel (1) with body saw (area B).
Do not damage sheet metal panels below.
- Remove remaining piece from front cross member cover panel (1)
- Grind connection surfaces on front cross member (2) and front cross member cover panel (1) down to bare metal in shaded areas.
Sand spot weld flanges down to bare metal on both sides.
- Remove grinding and drilling chips with wet/dry vacuum cleaner.
- Coat insides of spot weld flanges with zinc dust paint.