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Home >> Mercedes Benz >> 2010 >> SL63 >> Repair and Diagnosis >> Accessories & Equipment >> Exterior Lights >> Electrical System, Equipment, & Instructions - Testing & Repair - 230 Chassis >> Testing & Repair >> Remove/install lamp unit - AR82.10-P-4730R

Remove/install lamp unit - AR82.10-P-4730R

MODEL 230.4 except CODE (P99) "AMG Black Series" special model 

Shown on left front lamp unit (E1) on vehicle up to 28.1.08 without code (809) Model year 2009 

Fig 1: Identifying Lamp Unit Components (Shown On Left Front Lamp Unit)
G05076376Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install    
DANGER Risk of death  caused by high voltage levels present at xenon headlamps.
Risk of explosion/fire  due to highly flammable materials in the area of damaged xenon bulbs
Risk of injury  caused by UV light, hot components on xenon headlamps and glass splinters when xenon bulbs are bursting
Risk of poisoning  due to inhaling mercury vapors and when swallowing/coming in contact with toxic salts and mercury compounds
Do not come into contact with parts that are under high voltage. Persons with active electronic implants  (e.g. heart pacemakers) must never work on xenon headlamps. Switch off entire lighting system. Wear insulating safety shoes, safety glasses, and protective gloves. Remove highly inflammable materials from the hazard area. Ensure that the working area is sufficiently ventilated. AS82.10-Z-0001-01A
1 Switch off the ignition and remove the transmitter key from the EIS control unit IMPORTANT On vehicles with code (889) Keyless Go, press Keyless Go start/stop button repeatedly until ignition is switched off.
Remove Keyless Go transmitter card or transmitter key from vehicle and store beyond reach of transmitter (min. 2 m).
 
2 Detach left or right front engine compartment paneling When removing left front lamp unit (E1) or right front lamp unit (E2) individually. AR61.20-P-1105R
3 Remove front section of fender liner in left or right front fender and remove together with previously detached left or right front engine compartment paneling When removing left front lamp unit (E1) or right front lamp unit (E2) individually. AR88.10-P-1300R
4.1 Detach front bumper When removing left front lamp unit (E1) or right front lamp unit (E2) individually. AR88.20-P-2000-01R
4.2 Remove front bumper When removing left front lamp unit (E1) and right front lamp unit (E2) at the same time. AR88.20-P-2000R
5 Remove expansion clip (1) from cover (2) and remove cover (2) IMPORTANTInstallation:  Replace damaged expansion clips (1).  
6 Remove bolts (3) and bolt (4) of left front lamp unit (E1) or right front lamp unit (E2)    
7 Remove left front lamp unit (E1) or right front lamp unit (E2) towards the front until the electrical connectors are accessible    
8 Disconnect electrical connector and remove left front lamp unit (E1) or right front lamp unit (E2)    
9 Install in the reverse order    
10 Code left front lamp unit (E1) or right front lamp unit (E2) with Star Diagnosis Only when replacing left front lamp unit (E1) or right front lamp unit (E2).
  Connect STAR DIAGNOSIS and read out fault memory   AD00.00-P-2000-04A
11 Check adjustment of left front lamp unit (E1), right front lamp unit (E2), and left front fog lamp as well as right front fog lamp, correct if necessary    
REFER TO MAINTENANCE Check adjustment of left front lamp unit AP82.10-P-8260R (E1), right front lamp unit (E2), and left front fog lamp as well as right front fog lamp, correct if necessary   AP82.10-P-8260R