Remove/install parking brake pedal assembly - AR42.20-P-0510GZ
MODEL 164
Shown on model 164.1
Fig 1: Identifying Parking Brake Pedal Assembly Remove/Install Components - Shown On Model 164.1 (1 Of 3)
Fig 2: Identifying Parking Brake Pedal Assembly Remove/Install Components - Shown On Model 164.1 (2 Of 3)
Fig 3: Identifying Parking Brake Pedal Assembly Remove/Install Components - Shown On Model 164.1 (3 Of 3)
MODIFICATION NOTES
| 1.9.10 | "Perform brake test on test bench" reference changed | Test sequence augmented/revised |
| Removing | |||
| 1 | Remove footwell trim (1) | AR68.30-P-4010GZ | |
| Fig 4 | |||
| 2 | Undo bolts (5) and bolt (7) and fold cover under dashboard (6) with air duct (9) downwards | ||
| 3 | Release plug (11) and detach from data link connector (X11/4) and then unplug electrical connector (10) | ||
| 4 | Thread hood release (8) out of covering under the dashboard (6) and remove covering under the dashboard (6) together with the air duct (9) | ||
| 5 | Pull out release (2) and remove both bolts concealed behind it | ||
| 6 | Pull out internal component of release (4) together with release cable (3), until the cable's ball head is accessible | ||
| 7 | Unhook ball head on internal component of release (4), remove release (2) and internal component of release (4) | ||
| 8 | Detach plug (13) on parking brake indicator switch (S12) and unclip securing clip (18) using suitable tool | ||
| 9 | Release notch (16) using suitable tool and thread notched rail (17) towards rear and out of the parking brake pedal assembly (12) | ||
| 10 | Undo bolt (14, 15) and remove parking brake pedal assembly (12) with release cable (3) | ||
| Notes on self-locking nuts and bolts | All models | AH00.00-N-0001-01A | |
| 11 | Unhook release cable (3) on parking brake pedal assembly (12), unclip plastic clip and remove release cable (3) | Fig 5 | |
| Install | |||
| 12 | Clip plastic clip on release cable (3) into parking brake pedal assembly (12) and hook release cable (3) onto parking brake pedal assembly (12) | ||
| 13 | Position parking brake pedal assembly (12) and turn in bolt (14, 15) | *BA42.20-P-1001-01I | |
| Notes on self-locking nuts and bolts | All models | AH00.00-N-0001-01A | |
| 14 | Thread notched rail (17) into parking brake pedal assembly (12) and allow to latch into first notch (16) | ||
| 15 | Clip securing clip (18) into place | ||
| 16 | Connect plug (13) onto parking brake indicator switch (S12) | ||
| 17 | Route release cable (3) behind paneling upwards and hook ball head of cable in internal component of release (4) | ||
| 18 | Fasten internal component of release (4) with pulled release (2) using the two bolts | ||
| 19 | Engage and disengage the parking brake several times in succession | ||
| Risk of death caused by limbs being caught or crushed by rotating parts when performing tests on the brake test stand | Never leave the vehicle unattended on the rollers except in an emergency. Ensure that no one is under the vehicle or near rotating parts during testing. In case of emergency, use the EMERGENCY STOP switch to shut down test stand. | AS42.00-Z-0001-01A | |
| 20 | Carry out brake test on the test stand | AP42.00-P-4290BA | |
| 21 | Mount footwell trim (1) | ||
| 22 | Thread hood release (8) into covering under the dashboard (6) and fasten in place using bolt (7) | ||
| 23 | Fit plug (11) onto data link connector (X11/4) and join with connector (10) | ||
| 24 | Insert covering under dashboard (6) at rear into corresponding fixtures, fold the covering under the dashboard (6) upwards and fasten in place using bolts (5) |
PARKING BRAKE
| Number | Designation | Model 164.1/8 | |
|---|---|---|---|
| BA42.20-P-1001-01I | Bolt for pedal assembly of parking brake to A-pillar | Nm | 20 |